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5-Day Training Course

Refinery Critical Equipment Operation for Compressors, Turbines and Pumps

Reliability Control and Maintenance Management

Course Overview

Rotating equipment such as compressors, turbines, and pumps are vital components in oil refineries and large petrochemical plants, playing a central role in the overall operation. These pieces of equipment, which involve intricate control systems, are susceptible to wear, degradation, and aging over time, leading to failures, breakdowns, and operational downtime. Each type of equipment serves a specific function within the refinery, and their failure can have varying degrees of impact, with risks that can affect safety, the environment, production, and maintenance costs.

This hands-on and engaging Energy training course on Refinery Critical Equipment Operation for Compressors, Turbines, and Pumps will delve into the operation and maintenance of these critical components. It will focus on conducting a quantitative analysis of faults and defects, ranking them based on their impact on safety, environmental concerns, and production losses. Participants will explore the most effective maintenance management strategies that prioritize high-impact tasks, minimizing unexpected breakdowns and recurring failures, and ultimately extending the lifespan of the components and the entire system.

Key topics covered in this Refinery Critical Equipment Operation for Compressors, Turbines and Pumps training course include:

  • The technical specifications of compressors, turbines, and pumps for their specific applications
  • Creating and using criticality indices and ranking components based on their importance
  • Addressing practical challenges to ensure reliable operation of rotating equipment
  • Conducting root cause analysis for issues related to vibration and dynamic balancing
  • Developing strategies for effective monitoring, maintenance, and troubleshooting of equipment

Course Objectives

By the conclusion of this Refinery Critical Equipment Operation for Compressors, Turbines and Pumps training course, you will be able to:

  • Understand the technical specifications of compressors, turbines, and pumps.
  • Implement best practices for efficient operation while reducing maintenance expenses.
  • Analyze the results from testing and inspection of vital components.
  • Examine failure patterns in critical components.
  • Utilize diagnostic and monitoring technologies to optimize performance.

Training Methodology

This Energy training course will be conducted along the workshop principles with formal lectures, case studies and interactive work examples. Relevant and real-life case studies will be provided to illustrate the application of each tool in an operation and troubleshooting situation. Learning topics will be re-enforced with practical exercises. There will be plenty of opportunities for discussions and sharing experiences during class workshops.

Who Should Attend

This Energy training course is suitable to a wide range of professionals but will greatly benefit:

  • Mechanical and Process Engineers
  • Plant Engineers responsible for operations, maintenance and troubleshooting
  • Project Leaders
  • Maintenance and Instrumentation Professionals
  • Technologists and Facility Operators 

Course Curriculum

  • Rotating Equipment in Refineries: Criticality Aspect
  • Quantitative Analysis of Equipment Faults
  • Input Data Preparation
  • Tools and Techniques
  • Risk Assessment and Determination of Equipment Criticality
  • Equipment Criticality Index
  • Reliability of Critical Equipment and Mean Time Between Failures (MTBF)
  • Application of Criticality Analysis on Maintenance Program
  • Overview of Positive Displacement Compressors
  • Reciprocating Compressor Design Elements: Valves, Pistons, Bearings, Seals
  • Effect of Gas Composition and Suction Conditions on Performance
  • Wet Gas Compressors in FCC Operations
  • Centrifugal Compressors Design and Configuration
  • Performance Curves: Choke Conditions, Surge and Anti-Surge Protection
  • Flow Control Techniques and Start-Up Procedures: Low- and High-speed Limits
  • Auxiliary Systems: Lubrication and Cooling
  • Steam Turbine Construction Elements
  • Technical Characteristics of Blades and Nozzles
  • Control Systems and Safety Devices
  • Technical Characteristics of Gas Turbines
  • Combustion Monitoring, Ignition and Flaming System, Fuel Control
  • Start-Up System, Over-speed Control Protection and Calibration
  • Rotor Dynamics and Balancing
  • Associated Equipment and Systems: Lubrication, Bearings and Seals
  • Centrifugal Pumps Design Overview
  • Impellers, Shafts and Bearings
  • Importance of Mechanical Seals
  • Characteristic Curves
  • NPSH and Cavitation Prevention
  • Design of Suction Configuration and Flow Control
  • Positive Displacement Pumps: Reciprocating and Rotary
  • Problems with Pumping Difficult Liquids
  • Maintenance and Overhaul of Rotating Equipment
  • Preventive Maintenance for Critical Machines
  • Predictive Maintenance Based on Inspection and NDT
  • FMEA and Root Cause Analysis (RCA)
  • On-Line and Off-Line Condition Monitoring
  • Reliability-Centered Maintenance
  • Computerized Maintenance Manageme

Certificates Awarded

Certificate of Completion

After successfully completing this training course, participants will be awarded The Energy Training Centre Certificate of Completion — a respected validation of their dedication to continuous learning and professional excellence. This certificate signifies that participants have gained the essential knowledge and skills required to make a measurable impact in their field.

Upcoming Sessions
Dubai, UAE
Dubai, UAE

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Frequently Asked Questions

Our training courses are conducted at partnered hotels located within the specified training areas. Please note that venue assignments may vary based on availability. For the most current information, do not hesitate to contact us at [email protected].

Yes, we do. We provide tailored training courses designed to meet the specific requirement of larger group of individuals. These customized training courses can be conducted both classroom and online formats, allowing you the flexibility to choose you preferred dates and duration.

Please contact us at [email protected] to discuss your group’s training needs, and we’ll work with you to create a personalized training course that aligns with your objectives.

Upon successful completion of the training course, you will receive The Energy Training Centre Certificate of Completion with corresponding learning hours.

Yes, special discounts are available upon request if you have more than one registrant for a course. For further information please email us at [email protected]

We offer two convenient payment options:

  • Bank Transfer – You can make payment via bank transfer. Once your registration is confirmed, you will receive an invoice with the banking details for the transfer. We would require you to supply a swift copy for us to confirm receipt of funds.
  • Payment Link – Alternatively, we provide a secure payment link that you can use to complete your payment after your registration has been confirmed.

Upon receiving your registration details, either via email at [email protected] or through our online registration form, we will send you the following by email within 24-48 hours of registration.

  • Joining Instructions
  • Invoice/receipt (where appropriate)

There are two convenient options to register for a training course:

  • Online Registration Form – Register for your desired training course by completing the online registration form available on our website. Simple click on the registration button or select your preferred dates and provide the requested information.
  • Email Registration – You can email us your intention to register at [email protected]. Our team will guide you through the registration process and provide assistance you may need.

We understand that time zones may be different between our Senior Consultants and our delegates. Our standard online course timings (11:00 AM to 4:00 PM, GMT+4 – Dubai, UAE) may be adjusted upon confirming the programme. Our team shall communicate between the confirmed registered delegates and suggest a suitable course timing for all.

Our standard course duration for our classroom programmes is 6 hours per day while our online session is 5 hours per day.

Our training courses span across diverse industries, encompassing sectors such as but not limited to:

  • Power & Utilities
  • Oil & Gas
  • Financial Institutions
  • Government and Regulatory bodies
  • Manufacturing & Production Industry

Our commitment lies in continuously refining and expanding our training course offerings to align with evolving industry landscapes. We encourage individuals to explore our website or engage with our dedicated support team for the latest information on available courses, ensuring access to the most pertinent and current educational resources.

Yes, The Energy Training Centre is certified and recognized by several prominent industry standards. Specifically, it holds certifications from ILM, Continuing Professional Development (CPD), and the Project Management Institute (PMI).

  • ILM (ID# 002398B) – This certification indicates that our training programmes meet high standards for leadership and management development, ensuring that they are designed to enhance participants’ skills in these critical areas.
  • Continuing Professional Development (CPD) – Our recognition by CPD reflects our commitment to providing educational opportunities that support ongoing professional growth and skill enhancement. This accreditation ensures that our training courses are relevant and effective for professionals seeking to advance their careers.
  • Project Management Institute (PMI) – Being recognized by PMI signifies that our training programmes align with industry best practices in project management. This certification assures participants that our offerings are in line with the standards required for effective project management and are valuable for those pursuing or maintaining PMI credentials.

These certifications underscore our dedication to providing high-quality, industry-relevant training that fosters professional growth and meets established standards. Additionally, we are actively pursuing further certifications and affiliations to enhance our offerings and ensure we remain at the forefront of industry best practices.

About Energy Training Centre

Energy Training Centre is a leading provider of professional development programs for the energy and public sectors. With over 15 years of experience, we have trained more than 50,000 professionals across the Middle East and beyond.

Our expert-led courses are designed to meet the evolving needs of modern organizations, combining theoretical knowledge with practical applications that deliver immediate value to your career and organization.

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