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An Interactive 5-Day Training Course

Refinery Critical Equipment Operation for Compressors, Turbines and Pumps

Reliability Control and Maintenance Management

Classroom Dates
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02 - 06 Jun 2025
Dubai
$5,950
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18 - 22 Aug 2025
Abu Dhabi
$5,950
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22 - 26 Dec 2025
Dubai
$5,950
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23 - 27 Mar 2026
Dubai
$5,950
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Rotating equipment such as compressors, turbines, and pumps are vital components in oil refineries and large petrochemical plants, playing a central role in the overall operation. These pieces of equipment, which involve intricate control systems, are susceptible to wear, degradation, and aging over time, leading to failures, breakdowns, and operational downtime. Each type of equipment serves a specific function within the refinery, and their failure can have varying degrees of impact, with risks that can affect safety, the environment, production, and maintenance costs.

This hands-on and engaging Energy training course on Refinery Critical Equipment Operation for Compressors, Turbines, and Pumps will delve into the operation and maintenance of these critical components. It will focus on conducting a quantitative analysis of faults and defects, ranking them based on their impact on safety, environmental concerns, and production losses. Participants will explore the most effective maintenance management strategies that prioritize high-impact tasks, minimizing unexpected breakdowns and recurring failures, and ultimately extending the lifespan of the components and the entire system.

Key topics covered in this Refinery Critical Equipment Operation for Compressors, Turbines and Pumps training course include:

  • The technical specifications of compressors, turbines, and pumps for their specific applications
  • Creating and using criticality indices and ranking components based on their importance
  • Addressing practical challenges to ensure reliable operation of rotating equipment
  • Conducting root cause analysis for issues related to vibration and dynamic balancing
  • Developing strategies for effective monitoring, maintenance, and troubleshooting of equipment

By the conclusion of this Refinery Critical Equipment Operation for Compressors, Turbines and Pumps training course, you will be able to:

  • Understand the technical specifications of compressors, turbines, and pumps.
  • Implement best practices for efficient operation while reducing maintenance expenses.
  • Analyze the results from testing and inspection of vital components.
  • Examine failure patterns in critical components.
  • Utilize diagnostic and monitoring technologies to optimize performance.

This Energy training course will be conducted along the workshop principles with formal lectures, case studies and interactive work examples. Relevant and real-life case studies will be provided to illustrate the application of each tool in an operation and troubleshooting situation. Learning topics will be re-enforced with practical exercises. There will be plenty of opportunities for discussions and sharing experiences during class workshops.

Upon completing this training course, participants will have the ability to effectively evaluate the operation and maintenance practices within their organization. They will be equipped to identify areas for potential improvements. This training will provide the necessary technical knowledge and skills that will be valuable in their professional roles.

The insights gained from this training course will enhance the understanding of compressors, turbines, and pumps under complex operational conditions. Participants will be equipped to establish a proactive maintenance approach, enabling improved inspection, monitoring, and control. This will help prevent unexpected equipment failures while optimizing the availability and reliability of rotating equipment.

This Energy training course is suitable to a wide range of professionals but will greatly benefit:

  • Mechanical and Process Engineers
  • Plant Engineers responsible for operations, maintenance and troubleshooting
  • Project Leaders
  • Maintenance and Instrumentation Professionals
  • Technologists and Facility Operators 

Day One: Equipment Criticality Analysis

  • Rotating Equipment in Refineries: Criticality Aspect
  • Quantitative Analysis of Equipment Faults
  • Input Data Preparation
  • Tools and Techniques
  • Risk Assessment and Determination of Equipment Criticality
  • Equipment Criticality Index
  • Reliability of Critical Equipment and Mean Time Between Failures (MTBF)
  • Application of Criticality Analysis on Maintenance Program

Day Two: Compressors

  • Overview of Positive Displacement Compressors
  • Reciprocating Compressor Design Elements: Valves, Pistons, Bearings, Seals
  • Effect of Gas Composition and Suction Conditions on Performance
  • Wet Gas Compressors in FCC Operations
  • Centrifugal Compressors Design and Configuration
  • Performance Curves: Choke Conditions, Surge and Anti-Surge Protection
  • Flow Control Techniques and Start-Up Procedures: Low- and High-speed Limits
  • Auxiliary Systems: Lubrication and Cooling

Day Three: Turbines

  • Steam Turbine Construction Elements
  • Technical Characteristics of Blades and Nozzles
  • Control Systems and Safety Devices
  • Technical Characteristics of Gas Turbines
  • Combustion Monitoring, Ignition and Flaming System, Fuel Control
  • Start-Up System, Over-speed Control Protection and Calibration
  • Rotor Dynamics and Balancing
  • Associated Equipment and Systems: Lubrication, Bearings and Seals

Day Four: Pumps

  • Centrifugal Pumps Design Overview
  • Impellers, Shafts and Bearings
  • Importance of Mechanical Seals
  • Characteristic Curves
  • NPSH and Cavitation Prevention
  • Design of Suction Configuration and Flow Control
  • Positive Displacement Pumps: Reciprocating and Rotary
  • Problems with Pumping Difficult Liquids

Day Five: Maintenance and Overhaul Management

  • Maintenance and Overhaul of Rotating Equipment
  • Preventive Maintenance for Critical Machines
  • Predictive Maintenance Based on Inspection and NDT
  • FMEA and Root Cause Analysis (RCA)
  • On-Line and Off-Line Condition Monitoring
  • Reliability-Centered Maintenance
  • Computerized Maintenance Manageme

Refinery Critical Equipment Operation for Compressors, Turbines and Pumps Training Course FAQ's

WHY ENERGY TRAINING CENTRE?

Industry Leading Expertise
Flexible Learning Options
Trusted & Approved
Best Prices

Our industry leading training courses cover the entire energy ecosystem, from conventional energy, to renewables. Regardless of where you are in the renewable sector, from start-up to NOC – our goal is to provide our clients with future-proof professional training and development to help you lead in navigate the energy transition. We are supporting clients within the conventional energy industry, such as those in oil gas adopt and implement effective strategies and systems to reduce their carbon footprint and emissions. We also deliver training and run bespoke programs for clients who may be making a larger scale transition into the renewable energy market. For those organisations who are growing or are fully established in the renewable energy space we offer professional development training to further their knowledge and skills, and ensure they are up-to-date with industry standards and regulations.

Get all your questions answered here!

If you need more help in answering your questions, feel free to contact us!

Contact us to know more

While we do not provide job placement services after the training course, we are confident that our programme equips you with the necessary tools and knowledge to enhance your career prospects and promote career growth. Our training course are designed to empower you with valuable skills and expertise to excel in your chosen field.

Yes, here are the following options we can offer to assist you:

  • Corporate Discount – We can extend our corporate discount to participants staying at the same hotel, if we have any. Please enquire about the availability of this discount when you register for the training course.
  • Nearby Hotel Suggestions – If you prefer other accommodations, we can provide a list of nearby hotels to suit your needs and budget.

Feel free to go through hotel booking platforms on the internet to find the most cost-effective for you.

Yes, we provide assistance by issuing a Letter of Invitation stating that you are confirmed to attend our training.

We offer multiple international training venues, which can be accessed via the following link: https://energytraining.ae/training-locations
 
Our training courses are conducted at partnered hotels located within the specified training areas. Please note that venue assignments may vary based on availability. For the most current information, do not hesitate to contact us at [email protected].

We value transparency and are happy to provide our instructor’s profiles upon request. If you would like to learn more about our instructor’s’ qualifications, expertise, and experiences, please email us at [email protected].

Yes, we do. We provide tailored training courses designed to meet the specific requirement of larger group of individuals. These customized training courses can be conducted both classroom and online formats, allowing you the flexibility to choose you preferred dates and duration.

Please contact us at [email protected] to discuss your group’s training needs, and we’ll work with you to create a personalized training course that aligns with your objectives.

We offer two main training formats to cater to different preferences and needs: 

  • Classroom Training Delivery – Our traditional classroom-based training courses provide a face-to-face learning experience with subject matter experts. You’ll benefit form in-person interactions, hands-on exercises, and a structured classroom environment.
  • Online Training Delivery – We also offer convenient live/online training courses that you can access from anywhere with a stable internet connection. These courses provided flexibility and allow you to learn anywhere, making them suitable for busy schedules or remote learning.
Upon successful completion of the training course, you will receive The Energy Training Centre Certificate of Completion with corresponding learning hours.

Certainly, we do provide corporate rates tailored for organizations seeking to enrol multiple employees in our training programs. To facilitate this, we encourage you to make a formal request via email addressed to [email protected]. We’ll be delighted to discuss and offer a suitable arrangement for your corporate needs.

Yes, special discounts are available upon request if you have more than one registrant for a course. For further information please email us at [email protected]

Classroom
  • Tuition fee for a 5-day training course
  • Provision of a world-class subject matter expert to deliver this training
  • Meeting at a hotel venue corresponding to your chosen session
  • Welcome food and drinks, AM / PM snack, and Lunch
  • Digital course materials (e-Tablet)
  • Course completion certificates
  • Designing and administration of Pre-& Post Course Assessments
  • Preparation of participant’s Performance and Appraisal Report, if required
  • Issuance of Letter of Invitation for delegates needed visa processing, if required
Online
  • Tuition fee for a 5-day online training course
  • Provision of a world-class subject matter expert to deliver this training through live/virtual delivery
  • An electronic copy of the training manual and relevant hand-outs
  • Issuance of The Energy Training Centre e-Certificate of Completion
  • Administration of Pre-& Post Workshop Assessments
  • Link access of online platform acceptable to both parties

We offer two convenient payment options:

  • Bank Transfer – You can make payment via bank transfer. Once your registration is confirmed, you will receive an invoice with the banking details for the transfer. We would require you to supply a swift copy for us to confirm receipt of funds.
  • Payment Link – Alternatively, we provide a secure payment link that you can use to complete your payment after your registration has been confirmed.

Yes, we do allow registration transfers in the event that you are unable to attend the training course. To initiate a transfer, please send us an official email requesting the change. We’ll guide you through the transfer process and ensure a smooth transition of your registration to another eligible participant.

Upon receiving your registration details, either via email at [email protected] or through our online registration form, we will send you the following by email within 24-48 hours of registration.

  • Joining Instructions
  • Invoice/receipt (where appropriate)

 

There are two convenient options to register for a training course:

  • Online Registration Form – Register for your desired training course by completing the online registration form available on our website. Simple click on the registration button or select your preferred dates and provide the requested information.
  • Email Registration – You can email us your intention to register at [email protected]. Our team will guide you through the registration process and provide assistance you may need.

Our training course sessions are scheduled and posted on our website for your convenience. However, we understand that there may be specific requirement for your group. If you have a preferred venue and specific training dates in mind, please feel free to propose them to us by clicking on the button “Propose you preferred location & date” of your preferred training course.

Our course timings slightly vary between the cities we offer our training courses. Please let us know of your preferred course and session (dates/venue) through email at [email protected]. Alternatively, you may call/WhatsApp us at +971 50 746 0956.

We understand that time zones may be different between our Senior Consultants and our delegates. Our standard online course timings (11:00 AM to 4:00 PM, GMT+4 – Dubai, UAE) may be adjusted upon confirming the programme. Our team shall communicate between the confirmed registered delegates and suggest a suitable course timing for all.

Our standard course duration for our classroom programmes is 6 hours per day while our online session is 5 hours per day.

Our training programmes are designed to be concise yet comprehensive, focusing on professional development. The duration varies based on the specific course content and objectives – we normally offer programmes between 5 – 10 days. However, our emphasis lies in delivering interactive and engaging sessions that prioritize depth of learning within a condensed timeframe. This approach ensures participants acquire substantial knowledge and skills efficiently.

We have been assessed by TUV Rheinland Middle East FZE and comply with Quality Management System standards – ISO 9001:2015 and ISO 29993:2017, ensuring a commitment to quality and excellence in our operations and services.

Our training courses span across diverse industries, encompassing sectors such as but not limited to:

  • Power & Utilities
  • Oil & Gas
  • Financial Institutions
  • Government and Regulatory bodies
  • Manufacturing & Production Industry

Our commitment lies in continuously refining and expanding our training course offerings to align with evolving industry landscapes. We encourage individuals to explore our website or engage with our dedicated support team for the latest information on available courses, ensuring access to the most pertinent and current educational resources.

Yes, The Energy Training Centre is certified and recognized by several prominent industry standards. Specifically, it holds certifications from ILM, Continuing Professional Development (CPD), and the Project Management Institute (PMI).

  • ILM (ID# 002398B) – This certification indicates that our training programmes meet high standards for leadership and management development, ensuring that they are designed to enhance participants’ skills in these critical areas.

  • Continuing Professional Development (CPD) – Our recognition by CPD reflects our commitment to providing educational opportunities that support ongoing professional growth and skill enhancement. This accreditation ensures that our training courses are relevant and effective for professionals seeking to advance their careers.

  • Project Management Institute (PMI) – Being recognized by PMI signifies that our training programmes align with industry best practices in project management. This certification assures participants that our offerings are in line with the standards required for effective project management and are valuable for those pursuing or maintaining PMI credentials.

These certifications underscore our dedication to providing high-quality, industry-relevant training that fosters professional growth and meets established standards. Additionally, we are actively pursuing further certifications and affiliations to enhance our offerings and ensure we remain at the forefront of industry best practices.

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