Separation and distillation are cornerstone processes in the oil and gas industry, directly influencing hydrocarbon purification efficiency and the quality of end products. Mastery of these processes not only drives operational excellence but also optimizes energy consumption, strengthens safety performance, and maximizes profitability.
This Energy Training Centre Distillation Column Operation, Control & Troubleshooting training course provides participants with an in-depth understanding of separation fundamentals, the operation of separators and distillation towers, and proven strategies for troubleshooting and performance optimization.
The program blends essential theoretical concepts with practical application, focusing on the real-world challenges faced by industry professionals. Participants will gain the tools to analyze separation effectiveness, resolve operational issues, and apply best practices for improved efficiency, reduced downtime, and enhanced profitability.
This training course will cover:
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Core principles of separation processes and efficiency factors
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Design, operation, and applications of two-phase and three-phase separators
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Distillation principles, tray types, and efficiency calculations
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Troubleshooting techniques for common separation and distillation issues
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Methods to improve efficiency and optimize overall plant performance
By the end of this course, participants will be able to:
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Understand gas-liquid equilibrium and its impact on separation processes
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Evaluate different separator types and internal components
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Calculate tray efficiency and troubleshoot distillation problems
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Enhance separation efficiency across process units
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Strengthen operational safety, reliability, and sustainability of equipment
The training is delivered through a dynamic mix of lectures, case studies, group discussions, and interactive problem-solving exercises. Practical examples, scenario-based activities, and a final knowledge check will ensure participants can confidently apply what they learn to their workplace.
Companies investing in this program will see direct benefits, including:
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Improved separation and distillation efficiency
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Strengthened troubleshooting and problem-solving capabilities
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Enhanced safety and reliability of plant operations
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Reduced downtime and maintenance costs
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Optimized energy consumption and sustainability performance
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Higher yields and improved product quality
Participants will leave this course with:
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A strong foundation in separation and distillation principles
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Practical troubleshooting and problem-resolution skills
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Enhanced problem-solving and analytical abilities
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Greater confidence in decision-making and process optimization
Day One: Introduction to Crude Oil Separation
- Safety moment
- Pre-Test
- Overview about oil and petroleum products properties
- Distillation curves ASTM D 86 , D 1160
- Gas-liquid equilibrium
- Parameters affecting separation efficiency
Day Two: Separator Types and Applications
- Introduction to separators
- Separator internals
- Liquid-liquid separators
- Types of two-phase separators and applications
- Three-phase separators
- Separator accessories
Day Three: Fundamentals of Distillation
- Introduction to the distillation process
- Evaporation and condensation of multiple components
- Different test methods used for distillation
- Distillation tower internals
- Tray types and applications
- Tray efficiency calculations
Day Four: Distillation Performance and Troubleshooting
- Parameters affecting the distillation process
- Entrainment, jetting, and flooding
- Weeping and dumping
- Troubleshooting tower operations
- Tower startup and temperature profile stabilization
- Improving separation efficiency of distillation towers
Day Five: Advanced Distillation Control & Final Assessment
- Tower reflux types and applications
- Reflux control strategies
- Pump-around types and control
- Reboiler types and control
- Side strippers operation
- Final Test