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5-Day Training Course

Pumps & Pumping Systems Optimization

Maintenance, Repair and Troubleshooting of the Pumping System

Course Overview

Pumps are essential components in a wide range of industries, including petrochemical, process, power generation, and environmental engineering. They are responsible for efficiently transporting liquids, including complex two-phase fluids. Despite significant advancements in pump design, challenges related to mechanical and hydraulic performance continue to arise, impacting the overall efficiency of pumping systems. There remains an ongoing need to optimize these systems in order to reduce operational costs.

This comprehensive Pumps & Pumping Systems Optimization training course offers an in-depth look at the key technical aspects of pumps and pumping systems used in industrial settings. Special emphasis will be placed on centrifugal pumps and various positive displacement pump types. The course will focus on the principles of fluid flow within pumping systems, which is crucial for their successful operation. Additionally, participants will explore methods for identifying and addressing potential issues, as well as performing pump inspections and monitoring. Real-life case studies will be incorporated to demonstrate how to effectively manage pump operations and maintenance.

Key topics covered in this Energy training course include:

  • The importance of selecting the right pumping system for each application
  • Principles for the efficient operation of pumping equipment
  • Techniques for optimizing pumping systems in specific operational contexts
  • Identifying root causes of common problems in pumping systems
  • Procedures for condition monitoring
  • Methods for maintaining, repairing, and troubleshooting pumping systems

Course Objectives

By the completion of the Pumps & Pumping Systems Optimization training course, participants will have the ability to:

  • Choose the right type of pump for a specific application based on its requirements
  • Improve the operational efficiency of pumping systems
  • Diagnose and resolve issues related to seals, bearings, and flow control during system operation
  • Utilize root cause analysis to identify issues within the pumping system and its piping
  • Apply effective maintenance strategies and troubleshooting techniques to ensure optimal system performance

Training Methodology

The Energy training course will be conducted along the workshop principles with formal lectures and interactive examples and problem solving. This will result in the active participation of all participants in the teamwork and class discussions. The course will also include the real-life problem solving with case studies, calculations and pump operation simulations, as well as relevant videos. Examples will be selected so as to provide physical understanding of the problems in operation and to illustrate the methods and tools of problem solving and troubleshooting. There will be ample opportunities for active, open discussions and sharing professional experiences on various industrial applications. All course materials will be provided.

Who Should Attend

This Pumps & Pumping Systems Optimization training course is suitable to a wide range of professionals but will greatly benefit:

  • Mechanical & Process engineers working in petrochemical and process industry
  • Technologists in Power Generation, Water Supply & Environmental Engineering
  • Technical personnel who deal with piping and flow control systems
  • Operators & Maintenance personnel
  • Technical personnel in charge of inspection of pumping system 

Course Curriculum

  • Overview of Centrifugal Pumps Based on Design and Application
  • Reciprocating and rotary positive displacement pumps
  • Main elements of centrifugal pump construction
  • Critical Pump Elements: Seals & Bearings
  • Pumps for special applications
  • Workshop: Examples and Problem Solutions
  • Pump Characteristic Curve (Q-H) and selection of BEP
  • Calculation of Net Positive Suction Head (NPSH)
  • Cavitation Prevention and Suction Piping Design
  • Parallel & Series of Pumps in Operation
  • Pump Capacity Control Methods: Throttling, Speed Variation, etc.
  • Workshop: Examples and Problem Solutions
  • Principles of Piping Layout & Safety Requirements
  • Calculation of Friction Losses & Pressure Drop in piping systems
  • Pipe sizing based on Pumping Power requirements
  • Piping Load estimates: Stresses and Thermal movements
  • Pipe Vibrations and Support Systems Selection
  • Workshop: Examples and Problem Solutions
  • Pumping System Efficiency Analysis
  • Reasons for Inefficiency of Pumping Systems
  • Steps in Successful Pumping System Optimization
  • Pump Inspection, Control & Performance Testing
  • Condition Monitoring and Vibration Analysis
  • Workshop: Examples and Problem Solutions
  • Installation, Commissioning and Start-Up of Pumping Systems
  • Importance of Proper Pump Alignment
  • Root Cause Analysis of Typical Pump Problems in Operation
  • Optimization of Maintenance Procedure of Pumping Systems
  • Troubleshooting of Problems in Operation
  • Summary & Conclusions

Certificates Awarded

Certificate of Completion

After successfully completing this training course, participants will be awarded The Energy Training Centre Certificate of Completion — a respected validation of their dedication to continuous learning and professional excellence. This certificate signifies that participants have gained the essential knowledge and skills required to make a measurable impact in their field.

Upcoming Sessions
Dubai, UAE
Dubai, UAE
Live Virtual Session
Abu Dhabi, UAE
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Frequently Asked Questions

Our training courses are conducted at partnered hotels located within the specified training areas. Please note that venue assignments may vary based on availability. For the most current information, do not hesitate to contact us at [email protected].

Yes, we do. We provide tailored training courses designed to meet the specific requirement of larger group of individuals. These customized training courses can be conducted both classroom and online formats, allowing you the flexibility to choose you preferred dates and duration.

Please contact us at [email protected] to discuss your group’s training needs, and we’ll work with you to create a personalized training course that aligns with your objectives.

Upon successful completion of the training course, you will receive The Energy Training Centre Certificate of Completion with corresponding learning hours.

Yes, special discounts are available upon request if you have more than one registrant for a course. For further information please email us at [email protected]

We offer two convenient payment options:

  • Bank Transfer – You can make payment via bank transfer. Once your registration is confirmed, you will receive an invoice with the banking details for the transfer. We would require you to supply a swift copy for us to confirm receipt of funds.
  • Payment Link – Alternatively, we provide a secure payment link that you can use to complete your payment after your registration has been confirmed.

Upon receiving your registration details, either via email at [email protected] or through our online registration form, we will send you the following by email within 24-48 hours of registration.

  • Joining Instructions
  • Invoice/receipt (where appropriate)

There are two convenient options to register for a training course:

  • Online Registration Form – Register for your desired training course by completing the online registration form available on our website. Simple click on the registration button or select your preferred dates and provide the requested information.
  • Email Registration – You can email us your intention to register at [email protected]. Our team will guide you through the registration process and provide assistance you may need.

We understand that time zones may be different between our Senior Consultants and our delegates. Our standard online course timings (11:00 AM to 4:00 PM, GMT+4 – Dubai, UAE) may be adjusted upon confirming the programme. Our team shall communicate between the confirmed registered delegates and suggest a suitable course timing for all.

Our standard course duration for our classroom programmes is 6 hours per day while our online session is 5 hours per day.

Our training courses span across diverse industries, encompassing sectors such as but not limited to:

  • Power & Utilities
  • Oil & Gas
  • Financial Institutions
  • Government and Regulatory bodies
  • Manufacturing & Production Industry

Our commitment lies in continuously refining and expanding our training course offerings to align with evolving industry landscapes. We encourage individuals to explore our website or engage with our dedicated support team for the latest information on available courses, ensuring access to the most pertinent and current educational resources.

Yes, The Energy Training Centre is certified and recognized by several prominent industry standards. Specifically, it holds certifications from ILM, Continuing Professional Development (CPD), and the Project Management Institute (PMI).

  • ILM (ID# 002398B) – This certification indicates that our training programmes meet high standards for leadership and management development, ensuring that they are designed to enhance participants’ skills in these critical areas.
  • Continuing Professional Development (CPD) – Our recognition by CPD reflects our commitment to providing educational opportunities that support ongoing professional growth and skill enhancement. This accreditation ensures that our training courses are relevant and effective for professionals seeking to advance their careers.
  • Project Management Institute (PMI) – Being recognized by PMI signifies that our training programmes align with industry best practices in project management. This certification assures participants that our offerings are in line with the standards required for effective project management and are valuable for those pursuing or maintaining PMI credentials.

These certifications underscore our dedication to providing high-quality, industry-relevant training that fosters professional growth and meets established standards. Additionally, we are actively pursuing further certifications and affiliations to enhance our offerings and ensure we remain at the forefront of industry best practices.

About Energy Training Centre

Energy Training Centre is a leading provider of professional development programs for the energy and public sectors. With over 15 years of experience, we have trained more than 50,000 professionals across the Middle East and beyond.

Our expert-led courses are designed to meet the evolving needs of modern organizations, combining theoretical knowledge with practical applications that deliver immediate value to your career and organization.

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