Pumps are essential components in a wide range of industries, including petrochemical, process, power generation, and environmental engineering. They are responsible for efficiently transporting liquids, including complex two-phase fluids. Despite significant advancements in pump design, challenges related to mechanical and hydraulic performance continue to arise, impacting the overall efficiency of pumping systems. There remains an ongoing need to optimize these systems in order to reduce operational costs.
This comprehensive Pumps & Pumping Systems Optimization training course offers an in-depth look at the key technical aspects of pumps and pumping systems used in industrial settings. Special emphasis will be placed on centrifugal pumps and various positive displacement pump types. The course will focus on the principles of fluid flow within pumping systems, which is crucial for their successful operation. Additionally, participants will explore methods for identifying and addressing potential issues, as well as performing pump inspections and monitoring. Real-life case studies will be incorporated to demonstrate how to effectively manage pump operations and maintenance.
Key topics covered in this Energy training course include:
- The importance of selecting the right pumping system for each application
- Principles for the efficient operation of pumping equipment
- Techniques for optimizing pumping systems in specific operational contexts
- Identifying root causes of common problems in pumping systems
- Procedures for condition monitoring
- Methods for maintaining, repairing, and troubleshooting pumping systems
By the completion of the Pumps & Pumping Systems Optimization training course, participants will have the ability to:
- Choose the right type of pump for a specific application based on its requirements
- Improve the operational efficiency of pumping systems
- Diagnose and resolve issues related to seals, bearings, and flow control during system operation
- Utilize root cause analysis to identify issues within the pumping system and its piping
- Apply effective maintenance strategies and troubleshooting techniques to ensure optimal system performance
The Energy training course will be conducted along the workshop principles with formal lectures and interactive examples and problem solving. This will result in the active participation of all participants in the teamwork and class discussions. The course will also include the real-life problem solving with case studies, calculations and pump operation simulations, as well as relevant videos. Examples will be selected so as to provide physical understanding of the problems in operation and to illustrate the methods and tools of problem solving and troubleshooting. There will be ample opportunities for active, open discussions and sharing professional experiences on various industrial applications. All course materials will be provided.
This Pumps & Pumping Systems Optimization training course is suitable to a wide range of professionals but will greatly benefit:
- Mechanical & Process engineers working in petrochemical and process industry
- Technologists in Power Generation, Water Supply & Environmental Engineering
- Technical personnel who deal with piping and flow control systems
- Operators & Maintenance personnel
- Technical personnel in charge of inspection of pumping system
Day One: Overview of Pumps and Pump Design Elements
- Overview of Centrifugal Pumps Based on Design and Application
- Reciprocating and rotary positive displacement pumps
- Main elements of centrifugal pump construction
- Critical Pump Elements: Seals & Bearings
- Pumps for special applications
- Workshop: Examples and Problem Solutions
Day Two: Centrifugal Pump Q-H Characteristics
- Pump Characteristic Curve (Q-H) and selection of BEP
- Calculation of Net Positive Suction Head (NPSH)
- Cavitation Prevention and Suction Piping Design
- Parallel & Series of Pumps in Operation
- Pump Capacity Control Methods: Throttling, Speed Variation, etc.
- Workshop: Examples and Problem Solutions
Day Three: Pumping System Layout and Hydraulic Calculations
- Principles of Piping Layout & Safety Requirements
- Calculation of Friction Losses & Pressure Drop in piping systems
- Pipe sizing based on Pumping Power requirements
- Piping Load estimates: Stresses and Thermal movements
- Pipe Vibrations and Support Systems Selection
- Workshop: Examples and Problem Solutions
Day Four: Pumping System Optimization
- Pumping System Efficiency Analysis
- Reasons for Inefficiency of Pumping Systems
- Steps in Successful Pumping System Optimization
- Pump Inspection, Control & Performance Testing
- Condition Monitoring and Vibration Analysis
- Workshop: Examples and Problem Solutions
Day Five: Pump Installation, Maintenance & Troubleshooting
- Installation, Commissioning and Start-Up of Pumping Systems
- Importance of Proper Pump Alignment
- Root Cause Analysis of Typical Pump Problems in Operation
- Optimization of Maintenance Procedure of Pumping Systems
- Troubleshooting of Problems in Operation
- Summary & Conclusions