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5-Day Training Course NASBA Approved Training Courses

Industrial Hydraulic Systems

Operation, Maintenance & Troubleshooting

Course Overview

Industrial hydraulic systems are essential to the reliable and efficient operation of machinery and equipment across oil & gas, petrochemicals, manufacturing, power generation, mining, marine, construction and other industrial sectors. Their ability to generate, transmit and control high levels of power makes hydraulics indispensable in modern industrial operations.

This Energy Training Centre course provides participants with practical knowledge of hydraulic principles, components, circuit operation, inspection, maintenance and systematic troubleshooting. Participants will examine the relationship between pressure, flow, force and power before progressing to hydraulic fluids, pumps, actuators, control valves, accumulators and industrial hydraulic circuits.

Particular emphasis is placed on the interpretation of hydraulic symbols and schematic diagrams, enabling participants to follow pressure and flow paths and better understand system operating sequences. Participants will also examine common hydraulic problems including contamination, leakage, overheating, cavitation, aeration, pressure loss, insufficient flow and erratic actuator movement. The course concludes with a structured approach to hydraulic maintenance and fault diagnosis, enabling participants to progress logically from symptom identification through testing and diagnosis to corrective action.

This Industrial hydraulic systems training course will highlight:

  • Principles and operation of industrial hydraulic power systems
  • Hydraulic fluids, filtration and contamination control
  • Hydraulic pumps, motors, cylinders and accumulators
  • Pressure, directional and flow control valves
  • Hydraulic symbols, schematics and circuit analysis
  • Inspection, maintenance, fault diagnosis and troubleshooting

Course Objectives

At the end of this Industrial hydraulic systems training course, participants will be able to:

  • Explain the principles of pressure, flow, force and power in hydraulic systems
  • Identify the functions and operating characteristics of major hydraulic components
  • Differentiate between common hydraulic pumps, actuators and control valves
  • Interpret hydraulic symbols, schematics and industrial circuit diagrams
  • Analyse the operation and sequence of common hydraulic circuits
  • Recognise contamination, leakage, overheating, cavitation and other hydraulic problems
  • Apply effective inspection, testing and preventive maintenance practices
  • Diagnose common hydraulic faults using a logical troubleshooting methodology
  • Identify likely root causes of hydraulic component and system failures
  • Recommend appropriate corrective actions to improve equipment reliability and reduce downtime

Training Methodology

This Industrial Hydraulic Systems training course will be delivered using a highly interactive and practical approach. Technical presentations will be supported by hydraulic diagrams, component illustrations, multimedia material, worked examples, industrial applications and troubleshooting case studies.

Participants will work through hydraulic circuit diagrams and recognised hydraulic symbol conventions to develop their ability to follow pressure and flow paths, understand operating sequences and identify potential fault locations.

Who Should Attend

This Industrial Hydraulic Systems training course is designed for personnel involved in the operation, inspection, maintenance, reliability and technical support of industrial hydraulic equipment.

This Energy Training Centre training course will greatly benefit:

  • Mechanical Engineers
  • Maintenance Engineers
  • Reliability and Plant Engineers
  • Mechanical and Maintenance Technicians
  • Operations Technicians and Operators
  • Maintenance and Operations Supervisors
  • Equipment Inspectors
  • Field Service Personnel
  • Workshop Personnel
  • Technical Support Engineers
What you will gain

Key Competencies

By attending this training course, participants will develop essential professional and technical skills that improve workplace performance, enhance operational effectiveness, and support long-term career growth.

Actuator Operation
Circuit Analysis
Component Identification
Equipment Inspection
Failure Analysis
Fault Diagnosis
Fluid Management
Hydraulic Principles
Hydraulic Testing
Preventive Maintenance
Pump Operation
Safe Maintenance
Schematic Interpretation
System Troubleshooting
Valve Control

Course Curriculum

  • Pascal's Law
  • Main Components of a hydraulic System
  • Filters, Reservoirs and Accumulators
  • Closed and Open Loop
  • Properties of Hydraulic Fluid
  • Types of Hydraulic Fluids
  • Fluid Selection
  • Problems Related to Hydraulic Fluids
  • Classification and performance of Hydraulic Pumps
  • Variable and Fixed Displacements Hydraulic Pumps
  • Gear Pumps
  • Vane Pumps
  • Piston Pumps
  • Pressure Compensator, and Load Sense Control
  • Hydraulic Cylinders
  • Hydraulic Motors
  • Classification of Control Valves
  • Direct-Acting and Pilot-Operated Valves
  • Pressure Control Valves
  • Directional Control Valves
  • Flow Control Valves
  • Meter In and Meter out
  • Operator Responsibilities
  • Symbol of Hydraulic Components
  • Operation of Regenerative Circuits
  • Counterbalance Circuits
  • Decompression Circuits
  • Hydraulic Circuits of Various Machines

 

  • Flow Chart of Hydraulic Circuits
  • Troubleshooting of Different Components of Hydraulic Systems
  • Assembling and Disassembling Hydraulic Units
  • Inspection and Testing of Hydraulic Systems
  • Maintenance of Hydraulic Systems

Certificates Awarded

Certificate of Completion

After successfully completing this training course, participants will be awarded The Energy Training Centre Certificate of Completion — a respected validation of their dedication to continuous learning and professional excellence. This certificate signifies that participants have gained the essential knowledge and skills required to make a measurable impact in their field.

The Energy Training Centre is registered with NASBA as a sponsor of Continuing Professional Education (CPE) on the National Registry of CPE Sponsors. Because of the rigorous processes and standards required for NASBA approval, many professional boards and associations accept CPE training course credits earned from NASBA-registered sponsors. Only learning providers committed to offering high-quality continuing education programs that improve professionals’ competence are accepted by NASBA. The Energy Training Centre is proud that all training courses within our portfolio are currently approved by NASBA.

These NASBA-approved training courses are delivered by leading experts to meet global demands and are dedicated to enabling professionals to achieve competencies that drive business results.

By choosing The Energy Training Centre NASBA-approved training courses, participants will:

  • Learn impactful ways to improve their operations.
  • Broaden their knowledge base and expand their business.
  • Learn updated techniques, processes, and skills required in today’s business environment.
  • Enhance their professional development and stay fully aware of current developments in their industries.
  • Gain CPE credits counting toward certification, enabling them to maintain or update their credentials.

We offer a variety of training delivery formats to suit your needs. Courses can be delivered in the classroom or online. Large groups can opt for an in-house solution, allowing customization based on specific requirements.

Upcoming Sessions
Dubai, UAE
Live Virtual Session
London, UK
Dubai, UAE
Dubai, UAE
Live Virtual Session
London, UK
Didn’t Find Your Preferred Dates or Location?
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Frequently Asked Questions

Our training courses are conducted at partnered hotels located within the specified training areas. Please note that venue assignments may vary based on availability. For the most current information, do not hesitate to contact us at [email protected].

Yes, we do. We provide tailored training courses designed to meet the specific requirement of larger group of individuals. These customized training courses can be conducted both classroom and online formats, allowing you the flexibility to choose you preferred dates and duration.

Please contact us at [email protected] to discuss your group’s training needs, and we’ll work with you to create a personalized training course that aligns with your objectives.

Upon successful completion of the training course, you will receive The Energy Training Centre Certificate of Completion with corresponding learning hours.

Yes, special discounts are available upon request if you have more than one registrant for a course. For further information please email us at [email protected]

We offer two convenient payment options:

  • Bank Transfer – You can make payment via bank transfer. Once your registration is confirmed, you will receive an invoice with the banking details for the transfer. We would require you to supply a swift copy for us to confirm receipt of funds.
  • Payment Link – Alternatively, we provide a secure payment link that you can use to complete your payment after your registration has been confirmed.

Upon receiving your registration details, either via email at [email protected] or through our online registration form, we will send you the following by email within 24-48 hours of registration.

  • Joining Instructions
  • Invoice/receipt (where appropriate)

There are two convenient options to register for a training course:

  • Online Registration Form – Register for your desired training course by completing the online registration form available on our website. Simple click on the registration button or select your preferred dates and provide the requested information.
  • Email Registration – You can email us your intention to register at [email protected]. Our team will guide you through the registration process and provide assistance you may need.

We understand that time zones may be different between our Senior Consultants and our delegates. Our standard online course timings (11:00 AM to 4:00 PM, GMT+4 – Dubai, UAE) may be adjusted upon confirming the programme. Our team shall communicate between the confirmed registered delegates and suggest a suitable course timing for all.

Our standard course duration for our classroom programmes is 6 hours per day while our online session is 5 hours per day.

Our training courses span across diverse industries, encompassing sectors such as but not limited to:

  • Power & Utilities
  • Oil & Gas
  • Financial Institutions
  • Government and Regulatory bodies
  • Manufacturing & Production Industry

Our commitment lies in continuously refining and expanding our training course offerings to align with evolving industry landscapes. We encourage individuals to explore our website or engage with our dedicated support team for the latest information on available courses, ensuring access to the most pertinent and current educational resources.

Yes, The Energy Training Centre is certified and recognized by several prominent industry standards. Specifically, it holds certifications from ILM, Continuing Professional Development (CPD), and the Project Management Institute (PMI).

  • ILM (ID# 002398B) – This certification indicates that our training programmes meet high standards for leadership and management development, ensuring that they are designed to enhance participants’ skills in these critical areas.
  • Continuing Professional Development (CPD) – Our recognition by CPD reflects our commitment to providing educational opportunities that support ongoing professional growth and skill enhancement. This accreditation ensures that our training courses are relevant and effective for professionals seeking to advance their careers.
  • Project Management Institute (PMI) – Being recognized by PMI signifies that our training programmes align with industry best practices in project management. This certification assures participants that our offerings are in line with the standards required for effective project management and are valuable for those pursuing or maintaining PMI credentials.

These certifications underscore our dedication to providing high-quality, industry-relevant training that fosters professional growth and meets established standards. Additionally, we are actively pursuing further certifications and affiliations to enhance our offerings and ensure we remain at the forefront of industry best practices.

About Energy Training Centre

Energy Training Centre is a leading provider of professional development programs for the energy and public sectors. With over 15 years of experience, we have trained more than 50,000 professionals across the Middle East and beyond.

Our expert-led courses are designed to meet the evolving needs of modern organizations, combining theoretical knowledge with practical applications that deliver immediate value to your career and organization.

50K+
Professionals Trained
15+
Years of Experience
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