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5-Day Training Course

Fired Heaters and Heat Exchangers

Operation & Troubleshooting

Course Overview

This Fired Heaters and Heat Exchangers training course reviews the operation and troubleshooting of heat transfer equipment commonly used in the oil and gas industry. Heat transfer equipment discussed will include shell and tube exchangers, compact heat exchangers and fired heaters.

This training course will enable to improve heat exchanger effectiveness and extend equipment’s life span by teaching you the basic principles of fluid flow and heat transfer. Participants will also learn about the operation and troubleshooting of shell and tube heat exchangers, as well as air-cooled and plate exchangers.

This training course will provide insight to the design parameters of fired process heaters and ancillary equipment. Additional major topics include instrumentation and controls, operations and troubleshooting, mitigation of emissions, corrosion and fouling. The training course covers techniques to improve efficiency, run lengths, and safety. The modern diagnosis and control tools in a process heater to control draft or any other important variable will be covered.   

This Energy Training Centre training course will highlight:

  • Design, operation and troubleshooting of shell and tube heat exchangers
  • Design, operation and troubleshooting of plate heat exchangers
  • Design, operation and troubleshooting of air cooled heat exchangers
  • Types, operation and troubleshooting of fired heaters
  • Factors affecting the performance of fired heaters

Course Objectives

At the end of this Fired Heaters and Heat Exchangers training course, you will learn to:

  • Evaluate the performance of heat transfer equipment
  • Identify the best practice operation procedures of heat exchangers
  • Identify the problems of heat exchangers and recommended solutions
  • Identify the safe operation procedures for fired heaters
  • Identify the problems of fired heaters and recommended solutions

Training Methodology

This Fired Heaters and Heat Exchangers training course will be taught in interactive lecture format, with round table discussions for certain topics.  Extensive use is made of case study material and appropriate video material to underline the key aspects of the course and to give the delegates exposure to current best practice.

This training course incorporates exercises and discussion sessions that help refinery delegates to develop a valuable understanding of heater variables, operational conditions and troubleshooting.

Who Should Attend

This training course is intended for all employees involved in the operations and troubleshooting of heat exchangers and fired heaters.

This Fired Heaters and Heat Exchangers training course is suitable to a wide range of professionals but will greatly benefit:

  • Supervisors and Operators
  • Process Plant Shift Leaders
  • Environmental and Safety Technicians
  • Mechanical Technicians
  • Maintenance Engineers

Course Curriculum

  • Conduction, Convection and Radiation
  • Fouling and Heat Transfer
  • Combustion Reactions
  • Lean, Rich and Stoichiometric Combustion
  • Excess Air and Combustion Efficiency
  • Premixed and Diffusion Combustion
  • Techniques for NOx Control
  • Types of Heat Exchangers
  • Main Components of Shell and Tube Heat Exchangers
  • Operation of Shell and Tube Heat Exchangers
  • Factors Affecting the Performance of Shell and Tube Heat Exchangers
  • Troubleshooting of Shell and Tube Heat Exchangers
  • Main Components of Air Cooled Heat Exchangers
  • Operation of Air Cooled Heat Exchangers
  • Troubleshooting of Air Cooled Heat Exchangers
  • Types of Plate Heat Exchangers
  • Main Components of Plate Heat Exchangers
  • Factors Affecting the Performance of Compact Heat Exchangers
  • Operation of Plate Heat Exchangers
  • Troubleshooting of Plate Heat Exchangers
  • Classification of Fired Heaters
  • Application of Fired Heaters
  • Parts of Fired Heaters
  • Control of a Fired Heater
  • Operating a Fired Heater
  • Responding to Abnormal Operating Conditions
  • Factors Affecting the Performance of Fired Heaters
  • Optimizing Fired Heater Operation
  • Performance Monitoring
  • Draft, Coking and Skin Temperature
  • Troubleshooting of Fired Heaters

Certificates Awarded

Certificate of Completion

After successfully completing this training course, participants will be awarded The Energy Training Centre Certificate of Completion — a respected validation of their dedication to continuous learning and professional excellence. This certificate signifies that participants have gained the essential knowledge and skills required to make a measurable impact in their field.

Upcoming Sessions
Dubai, UAE
Dubai, UAE
Abu Dhabi, UAE

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Frequently Asked Questions

Our training courses are conducted at partnered hotels located within the specified training areas. Please note that venue assignments may vary based on availability. For the most current information, do not hesitate to contact us at info@energytraining.ae.

Yes, we do. We provide tailored training courses designed to meet the specific requirement of larger group of individuals. These customized training courses can be conducted both classroom and online formats, allowing you the flexibility to choose you preferred dates and duration.

Please contact us at inhouse@energytraining.ae to discuss your group’s training needs, and we’ll work with you to create a personalized training course that aligns with your objectives.

Upon successful completion of the training course, you will receive The Energy Training Centre Certificate of Completion with corresponding learning hours.

Yes, special discounts are available upon request if you have more than one registrant for a course. For further information please email us at info@energytraining.ae

We offer two convenient payment options:

  • Bank Transfer – You can make payment via bank transfer. Once your registration is confirmed, you will receive an invoice with the banking details for the transfer. We would require you to supply a swift copy for us to confirm receipt of funds.
  • Payment Link – Alternatively, we provide a secure payment link that you can use to complete your payment after your registration has been confirmed.

Upon receiving your registration details, either via email at reg@energytraining.ae or through our online registration form, we will send you the following by email within 24-48 hours of registration.

  • Joining Instructions
  • Invoice/receipt (where appropriate)

There are two convenient options to register for a training course:

  • Online Registration Form – Register for your desired training course by completing the online registration form available on our website. Simple click on the registration button or select your preferred dates and provide the requested information.
  • Email Registration – You can email us your intention to register at info@energytraining.ae. Our team will guide you through the registration process and provide assistance you may need.

We understand that time zones may be different between our Senior Consultants and our delegates. Our standard online course timings (11:00 AM to 4:00 PM, GMT+4 – Dubai, UAE) may be adjusted upon confirming the programme. Our team shall communicate between the confirmed registered delegates and suggest a suitable course timing for all.

Our standard course duration for our classroom programmes is 6 hours per day while our online session is 5 hours per day.

Our training courses span across diverse industries, encompassing sectors such as but not limited to:

  • Power & Utilities
  • Oil & Gas
  • Financial Institutions
  • Government and Regulatory bodies
  • Manufacturing & Production Industry

Our commitment lies in continuously refining and expanding our training course offerings to align with evolving industry landscapes. We encourage individuals to explore our website or engage with our dedicated support team for the latest information on available courses, ensuring access to the most pertinent and current educational resources.

Yes, The Energy Training Centre is certified and recognized by several prominent industry standards. Specifically, it holds certifications from ILM, Continuing Professional Development (CPD), and the Project Management Institute (PMI).

  • ILM (ID# 002398B) – This certification indicates that our training programmes meet high standards for leadership and management development, ensuring that they are designed to enhance participants’ skills in these critical areas.
  • Continuing Professional Development (CPD) – Our recognition by CPD reflects our commitment to providing educational opportunities that support ongoing professional growth and skill enhancement. This accreditation ensures that our training courses are relevant and effective for professionals seeking to advance their careers.
  • Project Management Institute (PMI) – Being recognized by PMI signifies that our training programmes align with industry best practices in project management. This certification assures participants that our offerings are in line with the standards required for effective project management and are valuable for those pursuing or maintaining PMI credentials.

These certifications underscore our dedication to providing high-quality, industry-relevant training that fosters professional growth and meets established standards. Additionally, we are actively pursuing further certifications and affiliations to enhance our offerings and ensure we remain at the forefront of industry best practices.

About Energy Training Centre

Energy Training Centre is a leading provider of professional development programs for the energy and public sectors. With over 15 years of experience, we have trained more than 50,000 professionals across the Middle East and beyond.

Our expert-led courses are designed to meet the evolving needs of modern organizations, combining theoretical knowledge with practical applications that deliver immediate value to your career and organization.

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