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5-Day Training Course

Corrosion Control in Oil & Gas Exploration Industry

Course Overview

Corrosion leads to annual losses amounting to billions of dollars in the oil and gas exploration industry worldwide. Operating in extreme and harsh conditions requires the development of new materials, which often have unique failure characteristics. As a result, industry operators are constantly seeking effective corrosion management strategies. However, unforeseen failures of infrastructure—whether topside, subsea, or subsurface—due to corrosion can result in not only production losses but also potential loss of life. Predicting failure behaviors, determining the remaining useful life, and implementing corrosion prevention measures are all vital components of corrosion management to ensure safe and cost-effective operations of production wells and other facilities. Effective corrosion management significantly impacts a company's financial performance by ensuring the cost-efficient selection of materials, chemicals, coatings, cathodic protection systems, and designs.

Course Objectives

The Corrosion Control in Oil & Gas Exploration Industry training course is tailored for engineers and operators in the oil and gas exploration sector who need a thorough understanding of corrosion principles, including its causes and management in oil and gas production and processing. This Energy training course offers an overview of corrosion, highlighting the main corrosion challenges faced in upstream oil and gas operations. The focus will be on understanding the corrosion process, techniques used for corrosion monitoring, and the fundamentals of corrosion control. Participants will be introduced to corrosion inhibitors, their mechanisms of action, monitoring techniques for corrosion in field applications, and the principles of cathodic protection. The course is designed from a practical operational perspective, equipping participants with essential skills and knowledge to manage and resolve corrosion issues effectively.

Training Methodology

  • The training course combines sound engineering principles, methods and applicable standards.
  • All lectures are in colorful Power-Point presentation.
  • All lectures are interspersed with interactive discussion.
  • All lectures include group discussion, case history and exercises
  • Actual major incidents as well as industry experience are reviewed.
  • Participants receive a multicolor course manual.
  • Pictures of real incidents and case history are shown.
  • Videos on the subject are shown.

Who Should Attend

Personnel who are working in technical areas related to assets integrity management who deal directly or indirectly with corrosion monitoring and its control.

Course Curriculum

  • Origin and Production of Oil & Gas
  • Chemical Compositions of Production Fluids
  • Oilfield Equipment
  • Overview of Oilfield Processes & Operations
Section Two - Metallurgy
  • Chemical Properties of Metals
  • Mechanical Properties
  • Alloying Elements
  • Cooling of Metals
  • Crystalline Forms of Metals
  • Metal Defects
  • UNS Numbers
  • Properties of Common Oilfield Metals & Alloys
  • Metallurgy of Oilfield Equipment
  • Corrosion Fundamentals
  • Common Forms of Corrosion
  • Corrosion Monitoring in Plant and Facilities
  • Non-Destructive Testing (NDT)
  • Corrosion Failure & Root Cause analysis
  • Group Discussion- Applicable Standard Study for Corrosion Monitoring
Section Four - Oilfield-Specific Corrosion
  • Internal Corrosion
    • Water Corrosion
    • Sour Corrosion
    • Sweet Corrosion
    • Oxygen Corrosion
    • Top of Line Corrosion (TLC)
    • Microbiologically Induced Corrosion (MIC)
    • Sand Erosion
  • External Corrosion
    • Atmospheric (Marine) Corrosion
    • Corrosion Under Insulation (CUI)
    • Corrosion of Pipe Flanges
    • Underground Corrosion
    • Stray Current Corrosion
    • Seawater Corrosion
    • Oilfield Equipment Corrosion
    • Case Study-Plant Aging and Life Extension Program
  • Corrosion Control by Operations
  • Corrosion Control by Processes
  • Corrosion Control Design
  • Corrosion Control by Material Selection
  • Group Discussion-NACE MR0175/ISO 15156-1 H2S Corrosion Resistant Materials
Section Six - Cathodic Protection (CPS) Systems
  • Cathodic Protection Fundamentals
  • Galvanic Anodes CPS
  • Impressed Current CPS
  • CPS System Maintenance
  • Coating Fundamentals
  • Performance Characteristics of Industrial Coatings
  • Types of Coating Systems
  • Surface Preparations
  • Coating Applications
  • Coating Defects
Section Eight - Chemical Treatment
  • Corrosion inhibitors
  • Performance Evaluation of Corrosion Inhibitor
  • Application of Corrosion Inhibitors
  • Microbiologically Influenced Corrosion (MIC)
  • Sulphate-Reducing Bacteria
  • Biocide Selection & Treatment
Section Ten - Non-Metallic Materials
  • Polymers
  • Composite Materials
Section Eleven - Corrosion Management Strategy (CMS)
  • Corrosion Management of Oilfield Equipment
  • Corrosion Economy
  • Corrosion Key Performance Indicators (KPIs)
  • Asset Integrity and Corrosion Management
  • Codes & Standards
  • Corrosion Data Management
  • Case Study-Catastrophic Corrosion Failure

Certificates Awarded

Certificate of Completion

After successfully completing this training course, participants will be awarded The Energy Training Centre Certificate of Completion — a respected validation of their dedication to continuous learning and professional excellence. This certificate signifies that participants have gained the essential knowledge and skills required to make a measurable impact in their field.

Upcoming Sessions
Dubai, UAE
Abu Dhabi, UAE
Live Virtual Session
Dubai, UAE

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Frequently Asked Questions

Our training courses are conducted at partnered hotels located within the specified training areas. Please note that venue assignments may vary based on availability. For the most current information, do not hesitate to contact us at [email protected].

Yes, we do. We provide tailored training courses designed to meet the specific requirement of larger group of individuals. These customized training courses can be conducted both classroom and online formats, allowing you the flexibility to choose you preferred dates and duration.

Please contact us at [email protected] to discuss your group’s training needs, and we’ll work with you to create a personalized training course that aligns with your objectives.

Upon successful completion of the training course, you will receive The Energy Training Centre Certificate of Completion with corresponding learning hours.

Yes, special discounts are available upon request if you have more than one registrant for a course. For further information please email us at [email protected]

We offer two convenient payment options:

  • Bank Transfer – You can make payment via bank transfer. Once your registration is confirmed, you will receive an invoice with the banking details for the transfer. We would require you to supply a swift copy for us to confirm receipt of funds.
  • Payment Link – Alternatively, we provide a secure payment link that you can use to complete your payment after your registration has been confirmed.

Upon receiving your registration details, either via email at [email protected] or through our online registration form, we will send you the following by email within 24-48 hours of registration.

  • Joining Instructions
  • Invoice/receipt (where appropriate)

There are two convenient options to register for a training course:

  • Online Registration Form – Register for your desired training course by completing the online registration form available on our website. Simple click on the registration button or select your preferred dates and provide the requested information.
  • Email Registration – You can email us your intention to register at [email protected]. Our team will guide you through the registration process and provide assistance you may need.

We understand that time zones may be different between our Senior Consultants and our delegates. Our standard online course timings (11:00 AM to 4:00 PM, GMT+4 – Dubai, UAE) may be adjusted upon confirming the programme. Our team shall communicate between the confirmed registered delegates and suggest a suitable course timing for all.

Our standard course duration for our classroom programmes is 6 hours per day while our online session is 5 hours per day.

Our training courses span across diverse industries, encompassing sectors such as but not limited to:

  • Power & Utilities
  • Oil & Gas
  • Financial Institutions
  • Government and Regulatory bodies
  • Manufacturing & Production Industry

Our commitment lies in continuously refining and expanding our training course offerings to align with evolving industry landscapes. We encourage individuals to explore our website or engage with our dedicated support team for the latest information on available courses, ensuring access to the most pertinent and current educational resources.

Yes, The Energy Training Centre is certified and recognized by several prominent industry standards. Specifically, it holds certifications from ILM, Continuing Professional Development (CPD), and the Project Management Institute (PMI).

  • ILM (ID# 002398B) – This certification indicates that our training programmes meet high standards for leadership and management development, ensuring that they are designed to enhance participants’ skills in these critical areas.
  • Continuing Professional Development (CPD) – Our recognition by CPD reflects our commitment to providing educational opportunities that support ongoing professional growth and skill enhancement. This accreditation ensures that our training courses are relevant and effective for professionals seeking to advance their careers.
  • Project Management Institute (PMI) – Being recognized by PMI signifies that our training programmes align with industry best practices in project management. This certification assures participants that our offerings are in line with the standards required for effective project management and are valuable for those pursuing or maintaining PMI credentials.

These certifications underscore our dedication to providing high-quality, industry-relevant training that fosters professional growth and meets established standards. Additionally, we are actively pursuing further certifications and affiliations to enhance our offerings and ensure we remain at the forefront of industry best practices.

About Energy Training Centre

Energy Training Centre is a leading provider of professional development programs for the energy and public sectors. With over 15 years of experience, we have trained more than 50,000 professionals across the Middle East and beyond.

Our expert-led courses are designed to meet the evolving needs of modern organizations, combining theoretical knowledge with practical applications that deliver immediate value to your career and organization.

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