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5-Day Training Course

API 653: Tank Inspection, Repair, Alteration and Reconstruction
(API Exam Preparation Training)

Course Overview

This API 653: Tank Inspection, Repair, Alteration and Reconstruction training course will focus on learning the API 653 tank inspection Code as well knowledge of the API 571, API 575, API 650, API 652, API 651, API 577, ASME Section V and ASME Section IX.

The delegates will further receive instructions on how to take the API Exam, as well as understanding of the material.

Topics include:

  • Tank shell and bottom minimum thickness calculation
  • Maximum allowable fill height calculation
  • Brittle fracture considerations
  • Tank joints design, fabrication and welding
  • Cathodic protection and methods of cathodic protection
  • Surface preparation and lining application
  • Impact test requirements and determination
  • Development and review of welding documentation

Course Objectives

The aim of this comprehensive training course is to provide the delegates with:

  • Enough knowledge and skills to pass such exam and attain the API 653 certification
  • Identify the API 653 scopes, suitability for service, evaluation of the tank shell and minimum accepted thickness also the maximum allowable fill height
  • Evaluation of the tank bottom, including settlement and Release Prevention Systems (RPS)
  • Recognize the reasons for inspection and causes of deterioration
  • Determination of need for cathodic protection and methods of cathodic protection
  • Employ post weld heat treatment, identify the charpy impact testing
  • Carryout welding discontinuities and discuss ASME section IX WPS &WPQ and PQR

Training Methodology

This API 653 training course will be conducted along workshop principles with formal lectures, videos and interactive worked examples. Each learning point will be re-enforced with practical exercises and ample opportunities for discussion and sharing of experiences.

The training course instructor may modify the above training methodology before or during the course for technical reasons with no prior notice to participants.

The classroom training course of the API 653 consists of 5 days of training including the final practice exams

Who Should Attend

This training course is designed for professionals interested in getting the API 653 certification as well as:

  • Storage Tank Inspectors & Engineers
  • Plant Inspectors
  • Inspection & Corrosion Engineers
  • Process Engineers
  • Inspection Engineers for Newly constructed and reconstructed tanks
  • QA/QC inspectors
  • Maintenance & Mechanical Engineers
  • Inspection Testing Engineers
  • Fabrication Engineers

Course Curriculum

  • Introduction and review of API 653 Body of Knowledge
  • API 653 scope coverage & definitions and suitability for service
  • Tank shell evaluation and thickness calculation for welded tank shell
  • Maximum allowable fill height calculation
  • Tank bottom evaluation and Release Prevention Systems (RPS)
  • Minimum thickness for bottom and annular plate ring
  • Tank foundation evaluation
  • Brittle fracture considerations
  • External & internal inspection and ultrasonic thickness inspection
  • Design considerations reconstructed tanks
  • Tank repair and alteration
  • Example problems calculations
  • API 653 tank dismantling and reconstruction
  • Weldings and examination testing requirement for the tanks
  • Evaluation of tank bottom settlement
  • API 650 scope
  • General material requirements
  • Tank joints design
  • Tank fabrication and welding
  • Tanks inspection, testing and repairs
  • Methods of inspecting joints
  • Example problems calculations
  • API 575 scope and definitions
  • Types of storage tanks
  • Reasons for inspection and causes of deterioration
  • Methods of inspection and inspection scheduling
  • API 651 scope and definitions
  • Corrosion of aboveground steel storage tanks
  • Determination of need for cathodic protection and methods of cathodic protection
  • Design of cathodic protection systems
  • API 652 scope and definitions
  • Surface preparation and lining application
  • Recommended inspection parameters
  • Example problems calculations
  • ASME IX welding procedure qualifications WPS & WPQ & PQR
  • Welding processes
  • Welding essential & non-essential and supplementary essential variables
  • P-numbers & S-numbers, F-number and A-number
  • Welders test positions & diameter & thickness qualification and position qualification
  • Alternate F-numbers and alternate P-numbers
  • Damage mechanisms affecting fixed equipment in the refining industry API 571
  • Example problems calculations
  • Continue API 571 damage mechanisms affecting fixed equipment in the refining industry
  • Welding inspection and metallurgy API 577
  • Hot tapping and in-service welding
  • ASME Section V - nondestructive test methods
  • Radiographic & liquid penetrant & magnetic particle and visual test examination
  • Final practice exam

Certificates Awarded

Certificate of Completion

After successfully completing this training course, participants will be awarded The Energy Training Centre Certificate of Completion — a respected validation of their dedication to continuous learning and professional excellence. This certificate signifies that participants have gained the essential knowledge and skills required to make a measurable impact in their field.

Upcoming Sessions
London, UK
Dubai, UAE
Abu Dhabi, UAE
London, UK
Live Virtual Session
London, UK
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Frequently Asked Questions

Our training courses are conducted at partnered hotels located within the specified training areas. Please note that venue assignments may vary based on availability. For the most current information, do not hesitate to contact us at [email protected].

Yes, we do. We provide tailored training courses designed to meet the specific requirement of larger group of individuals. These customized training courses can be conducted both classroom and online formats, allowing you the flexibility to choose you preferred dates and duration.

Please contact us at [email protected] to discuss your group’s training needs, and we’ll work with you to create a personalized training course that aligns with your objectives.

Upon successful completion of the training course, you will receive The Energy Training Centre Certificate of Completion with corresponding learning hours.

Yes, special discounts are available upon request if you have more than one registrant for a course. For further information please email us at [email protected]

We offer two convenient payment options:

  • Bank Transfer – You can make payment via bank transfer. Once your registration is confirmed, you will receive an invoice with the banking details for the transfer. We would require you to supply a swift copy for us to confirm receipt of funds.
  • Payment Link – Alternatively, we provide a secure payment link that you can use to complete your payment after your registration has been confirmed.

Upon receiving your registration details, either via email at [email protected] or through our online registration form, we will send you the following by email within 24-48 hours of registration.

  • Joining Instructions
  • Invoice/receipt (where appropriate)

There are two convenient options to register for a training course:

  • Online Registration Form – Register for your desired training course by completing the online registration form available on our website. Simple click on the registration button or select your preferred dates and provide the requested information.
  • Email Registration – You can email us your intention to register at [email protected]. Our team will guide you through the registration process and provide assistance you may need.

We understand that time zones may be different between our Senior Consultants and our delegates. Our standard online course timings (11:00 AM to 4:00 PM, GMT+4 – Dubai, UAE) may be adjusted upon confirming the programme. Our team shall communicate between the confirmed registered delegates and suggest a suitable course timing for all.

Our standard course duration for our classroom programmes is 6 hours per day while our online session is 5 hours per day.

Our training courses span across diverse industries, encompassing sectors such as but not limited to:

  • Power & Utilities
  • Oil & Gas
  • Financial Institutions
  • Government and Regulatory bodies
  • Manufacturing & Production Industry

Our commitment lies in continuously refining and expanding our training course offerings to align with evolving industry landscapes. We encourage individuals to explore our website or engage with our dedicated support team for the latest information on available courses, ensuring access to the most pertinent and current educational resources.

Yes, The Energy Training Centre is certified and recognized by several prominent industry standards. Specifically, it holds certifications from ILM, Continuing Professional Development (CPD), and the Project Management Institute (PMI).

  • ILM (ID# 002398B) – This certification indicates that our training programmes meet high standards for leadership and management development, ensuring that they are designed to enhance participants’ skills in these critical areas.
  • Continuing Professional Development (CPD) – Our recognition by CPD reflects our commitment to providing educational opportunities that support ongoing professional growth and skill enhancement. This accreditation ensures that our training courses are relevant and effective for professionals seeking to advance their careers.
  • Project Management Institute (PMI) – Being recognized by PMI signifies that our training programmes align with industry best practices in project management. This certification assures participants that our offerings are in line with the standards required for effective project management and are valuable for those pursuing or maintaining PMI credentials.

These certifications underscore our dedication to providing high-quality, industry-relevant training that fosters professional growth and meets established standards. Additionally, we are actively pursuing further certifications and affiliations to enhance our offerings and ensure we remain at the forefront of industry best practices.

About Energy Training Centre

Energy Training Centre is a leading provider of professional development programs for the energy and public sectors. With over 15 years of experience, we have trained more than 50,000 professionals across the Middle East and beyond.

Our expert-led courses are designed to meet the evolving needs of modern organizations, combining theoretical knowledge with practical applications that deliver immediate value to your career and organization.

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