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4-Day Training Course

API RP 691-Advanced Risk Based Machinery Management

Course Overview

This 5-day Energy training course focuses on Risk-Based Machinery Management (RBM), which extends the principles of Risk-Based Inspection (RBI) from pressure vessels to machinery. The training course offers a comprehensive understanding of the RBM framework, along with practical tools for its implementation.

The RBM approach spans the entire lifecycle of projects and equipment, from initial design through operation to decommissioning. It enables systematic decision-making that balances safety, economic factors, and operational constraints.

Course Objectives

Upon completion of the API RP 691 - Advanced Risk-Based Machinery Management training course, participants will be able to:

  • Effectively apply the risk-based machinery management framework outlined in API RP 691
  • Master the tools and techniques provided in the API RP 691 implementation toolkit
  • Understand and apply various maintenance management strategies
  • Enhance decision-making processes by balancing safety and economic factors
  • Utilize risk and reliability principles to improve asset management practices

Training Methodology

This Energy training combines lectures teaching the theoretical principles of the risk-based and risk-informed approaches to equipment management throughout the life cycle of the machinery, then link it to the operational situation found in the typical petrochemical / refining plant. The lectures are accompanied and illustrated by the real-life examples and, in a number of cases, first-hand experience of the trainer, giving unique transition from theory to practice. Further, the practical workshops allow the participants to try to combine own professional knowledge and experience with the newly acquired knowledge during the course in order to be able to solve practical problems.

Who Should Attend

This API RP 691 - Advanced Risk Based Machinery Management training course is primarily intended for the refining and petrochemical sectors, although the process can be applied to any industry.

Main benefit from the Energy training course will be for the following:

  • Mechanical / Rotating Machinery Maintenance Engineers and Maintenance Personnel
  • Machine Design Engineers
  • R&D Engineers
  • Plant Engineers and Operations Supervisors
  • Refining and Petrochemical Engineers

Course Curriculum

  •  Machinery Risk Management – scope, limitations, work process overview
  • Normative References, terms, definitions, acronyms, and abbreviations
  • Risk Assessment Methodology (Annex A)
  • Feasibility and Concept Selection
  • Technical Risk Categorization; Technology Readiness Level, Product Qualification, and Audit
  • API 691 Feasibility and Concept Selection Facility
  • Guideline of API 691 Facility Audits (Annex G)
  • Front-end Engineering Design
  • Preliminary Machinery Risk Assessment
  • Reliability, Availability, and Maintainability Analysis
  • Machinery Design and Selection
  • Process and Instrument Diagram (P&ID) Reviews
  • Long Lead Machinery, vendor Qualifications
  • Operations, Maintenance, and Optional Field Testing, Facilities Strategies
  • Detailed Design, Detailed Machinery Risk Assessment
  • Design Failure Mode and Effects Analysis
  • Risk Mitigation-Task Selection Process
  • RAM-2 Analysis
  • Safe Operating Limits and Integrity Operating Windows
  • Qualification of Manufacturing and Design
  • Start-up and Commissioning Plans
  • Machinery Standard Operating Procedures
  • Facilities Completion Planning and Execution
  • Implementation of Risk Mitigation Tasks and Strategies
  • Installation, Commissioning, Decommissioning, and Decontamination
  • Pre-start-up Safety Review and Optional Tests
  • Field Risk Assessments, Risk Mitigation
  • Operating Company Implementation
  • RAM-2 Analysis
  • Safe Operating Limits and Integrity Operating Windows
  • Condition Monitoring and Diagnostic Systems Guidelines (Annex E)
  • Guideline on Machinery Prognostics (Annex F)
  • API 691 Datasheets (Annex H)
  • API 691 FMEA Worksheet (Annex I)
  • Documentation and Recordkeeping
  • Documentation During product lifecycle
  • Operation and Maintenance Training
  • Proof of Qualification
  • Guideline on Risk Mitigation Task Selection (Annex D)
  • Type II and Type III Evaluation Examples / Exercises

Certificates Awarded

Certificate of Completion

After successfully completing this training course, participants will be awarded The Energy Training Centre Certificate of Completion — a respected validation of their dedication to continuous learning and professional excellence. This certificate signifies that participants have gained the essential knowledge and skills required to make a measurable impact in their field.

Upcoming Sessions
Abu Dhabi, UAE
London, UK
Dubai, UAE
Abu Dhabi, UAE

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Frequently Asked Questions

Our training courses are conducted at partnered hotels located within the specified training areas. Please note that venue assignments may vary based on availability. For the most current information, do not hesitate to contact us at [email protected].

Yes, we do. We provide tailored training courses designed to meet the specific requirement of larger group of individuals. These customized training courses can be conducted both classroom and online formats, allowing you the flexibility to choose you preferred dates and duration.

Please contact us at [email protected] to discuss your group’s training needs, and we’ll work with you to create a personalized training course that aligns with your objectives.

Upon successful completion of the training course, you will receive The Energy Training Centre Certificate of Completion with corresponding learning hours.

Yes, special discounts are available upon request if you have more than one registrant for a course. For further information please email us at [email protected]

We offer two convenient payment options:

  • Bank Transfer – You can make payment via bank transfer. Once your registration is confirmed, you will receive an invoice with the banking details for the transfer. We would require you to supply a swift copy for us to confirm receipt of funds.
  • Payment Link – Alternatively, we provide a secure payment link that you can use to complete your payment after your registration has been confirmed.

Upon receiving your registration details, either via email at [email protected] or through our online registration form, we will send you the following by email within 24-48 hours of registration.

  • Joining Instructions
  • Invoice/receipt (where appropriate)

There are two convenient options to register for a training course:

  • Online Registration Form – Register for your desired training course by completing the online registration form available on our website. Simple click on the registration button or select your preferred dates and provide the requested information.
  • Email Registration – You can email us your intention to register at [email protected]. Our team will guide you through the registration process and provide assistance you may need.

We understand that time zones may be different between our Senior Consultants and our delegates. Our standard online course timings (11:00 AM to 4:00 PM, GMT+4 – Dubai, UAE) may be adjusted upon confirming the programme. Our team shall communicate between the confirmed registered delegates and suggest a suitable course timing for all.

Our standard course duration for our classroom programmes is 6 hours per day while our online session is 5 hours per day.

Our training courses span across diverse industries, encompassing sectors such as but not limited to:

  • Power & Utilities
  • Oil & Gas
  • Financial Institutions
  • Government and Regulatory bodies
  • Manufacturing & Production Industry

Our commitment lies in continuously refining and expanding our training course offerings to align with evolving industry landscapes. We encourage individuals to explore our website or engage with our dedicated support team for the latest information on available courses, ensuring access to the most pertinent and current educational resources.

Yes, The Energy Training Centre is certified and recognized by several prominent industry standards. Specifically, it holds certifications from ILM, Continuing Professional Development (CPD), and the Project Management Institute (PMI).

  • ILM (ID# 002398B) – This certification indicates that our training programmes meet high standards for leadership and management development, ensuring that they are designed to enhance participants’ skills in these critical areas.
  • Continuing Professional Development (CPD) – Our recognition by CPD reflects our commitment to providing educational opportunities that support ongoing professional growth and skill enhancement. This accreditation ensures that our training courses are relevant and effective for professionals seeking to advance their careers.
  • Project Management Institute (PMI) – Being recognized by PMI signifies that our training programmes align with industry best practices in project management. This certification assures participants that our offerings are in line with the standards required for effective project management and are valuable for those pursuing or maintaining PMI credentials.

These certifications underscore our dedication to providing high-quality, industry-relevant training that fosters professional growth and meets established standards. Additionally, we are actively pursuing further certifications and affiliations to enhance our offerings and ensure we remain at the forefront of industry best practices.

About Energy Training Centre

Energy Training Centre is a leading provider of professional development programs for the energy and public sectors. With over 15 years of experience, we have trained more than 50,000 professionals across the Middle East and beyond.

Our expert-led courses are designed to meet the evolving needs of modern organizations, combining theoretical knowledge with practical applications that deliver immediate value to your career and organization.

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