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An Interactive 5-Day Training Course

Control System Fault-Finding: Troubleshoot Like a Pro

Efficient Fault Diagnosis and Resolution for Optimal Control System Performance

Classroom Dates
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05 - 09 May 2025
London
$5,950
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01 - 05 Sep 2025
Dubai
$5,950
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15 - 19 Dec 2025
London
$5,950
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This Control System Fault-Finding training course empowers professionals with the skills and techniques to identify, diagnose, and resolve control system issues effectively. Industrial environments demand high system uptime, and this training course provides a systematic approach to fault-finding that ensures reliability, safety, and operational efficiency. Participants will gain practical expertise in using diagnostic tools, analyzing failure modes, and implementing corrective actions.

Through this training course, the participants will develop a systematic approach to troubleshooting and learn how to confidently diagnose issues using advanced tools and techniques. With real-world case studies, hands-on workshops, and expert guidance, this course is perfect for engineers, technicians, and maintenance teams who wish to sharpen their troubleshooting skills and drive operational excellence within their organizations.

This Energy Training Centre training course will highlight:

  • Identifying and analyzing control system failure points.
  • Applying systematic troubleshooting techniques.
  • Utilizing diagnostic tools such as PLC programming software.
  • Developing efficient fault identification and resolution strategies.
  • Documenting troubleshooting steps for future reference.

At the end of this Control System Fault-Finding training course, you will learn to:

  • Understand common failure modes in control systems.
  • Apply systematic troubleshooting methods for control system issues.
  • Use diagnostic tools and software for fault detection.
  • Identify and address power, communication, and sensor faults.
  • Document and report troubleshooting steps effectively.

This training course adopts a hands-on approach to learning. Participants will engage in practical exercises, and case studies. With real-world examples, software demonstrations, and collaborative activities, the course ensures a practical understanding of troubleshooting techniques and tools.

The organization will have the following benefits:

  • Faster resolution of control system faults, reducing downtime.
  • Enhanced system reliability and operational efficiency.
  • Improved workforce skill levels in handling complex industrial challenges.
  • Reduced operational costs through effective troubleshooting and predictive maintenance.
  • Adoption of advanced fault-finding tools and methodologies.
  • Better documentation processes for long-term fault prevention.

At the end of this Control System Fault-Finding training course, participants will gain the following:

  • Confidence in resolving control system faults and emergency situations
  • Practical expertise in using advanced diagnostic tools.
  • Skills to identify, isolate, and correct system issues.
  • Knowledge to improve system safety and reliability.
  • Enhanced documentation and reporting abilities.
  • Career growth opportunities in industrial automation.

This Control System Fault-Finding training course is designed for professionals looking to deepen their troubleshooting skills in control systems and automation. It is particularly beneficial for:

  • Control system engineers seeking to enhance troubleshooting skills.
  • Maintenance technicians aim for operational efficiency.
  • Automation engineers managing complex industrial systems.
  • Professionals transitioning to roles requiring fault diagnosis expertise.
  • Teams working in industries where system uptime is critical.

Day One: Fundamentals of Troubleshooting

Introduction to Control System Components and Automation Basics

  • Review of control panel elements: relays, breakers, I/O cards.
  • Overview of common hardware: VFDs, sensors, and actuators.
  • Introduction to network protocols and their importance (e.g., Modbus, PROFINET).

Understanding the Troubleshooting Process

  • Why troubleshooting is critical for industrial operations.
  • Importance of system uptime in automation-intensive industries.
  • Introduction to Logical Thinking and Structured Approaches
  • Alarm History
  • System Cause and Effects
  • System Interlocks, Permits and Protection

Day Two: Systematic Troubleshooting Techniques

Systematic Troubleshooting Approaches

  • Identify the problem scope - Gather initial symptoms - Document affected areas - Timeline of events
  • Root Cause Analysis (RCA): Step-by-step fault identification.
  • The “Divide and Conquer” Method: Breaking down system components.
  • Signal Tracing: Identifying failure points through signal paths.

Troubleshooting Workshop

  • Identify and resolve a communication issue between field devices and the PLC.

Automation Challenges and Solutions

  • Typical challenges: Hardware malfunctions, software bugs, environmental factors.
  • Strategies to overcome recurring troubleshooting obstacles.

Day Three: Diagnostic Tools and Software

Leveraging Diagnostic Tools

  • Overview of tools: PLC software (e.g., TIA Portal, Step7), multimeters, oscilloscopes.
  • Advanced techniques: Network analyzers for protocol diagnostics.

Introduction to Predictive Maintenance

  • Data-Driven Problem Solving and decision making
  • Concepts of using historical data to predict system failures.
  • Tools for data analysis and failure prediction.
  • How predictive maintenance enhances troubleshooting processes.

Day Four: Common Control System Fault Scenarios and Solutions

Power and Communication Failures

  • Diagnosing voltage, grounding, and power supply issues.
  • Troubleshooting communication faults: Addressing protocol mismatches, IP conflicts.

Sensor and Actuator Faults

  • Identifying calibration issues and handling short circuits or wire breaks.
  • Replacing and validating faulty sensors and actuators.

Software Bugs and Integrity

  • Techniques to identify programming errors, firmware bugs.
  • Best practices for program recovery and updates.

Day Five: Corrective Action Planning and Documenting Troubleshooting Efforts

Implementation and Risk Mitigation

  • Planning and risk-assessing corrective actions.
  • Simulating solution validation and performance monitoring.
  • Test and verify

Documentation and Reporting

  • Effective methods for documenting diagnostics and resolutions.
  • Creating actionable checklists for recurring faults to streamline processes.
  • Utilizing Computerized Maintenance Management Systems (CMMS) for better fault management.

Workshop: 

  • Applying systematic troubleshooting methods to complex industrial systems.
  • Key details to capture in troubleshooting reports: Problem description, steps taken, root cause, corrective actions.
  • Teams resolve a complex fault scenario and present their findings and corrective actions.

Control System Fault-Finding: Troubleshoot Like a Pro Training Course FAQ's

WHY ENERGY TRAINING CENTRE?

Industry Leading Expertise
Flexible Learning Options
Trusted & Approved
Best Prices

Our industry leading training courses cover the entire energy ecosystem, from conventional energy, to renewables. Regardless of where you are in the renewable sector, from start-up to NOC – our goal is to provide our clients with future-proof professional training and development to help you lead in navigate the energy transition. We are supporting clients within the conventional energy industry, such as those in oil gas adopt and implement effective strategies and systems to reduce their carbon footprint and emissions. We also deliver training and run bespoke programs for clients who may be making a larger scale transition into the renewable energy market. For those organisations who are growing or are fully established in the renewable energy space we offer professional development training to further their knowledge and skills, and ensure they are up-to-date with industry standards and regulations.

Get all your questions answered here!

If you need more help in answering your questions, feel free to contact us!

Contact us to know more

While we do not provide job placement services after the training course, we are confident that our programme equips you with the necessary tools and knowledge to enhance your career prospects and promote career growth. Our training course are designed to empower you with valuable skills and expertise to excel in your chosen field.

Yes, here are the following options we can offer to assist you:

  • Corporate Discount – We can extend our corporate discount to participants staying at the same hotel, if we have any. Please enquire about the availability of this discount when you register for the training course.
  • Nearby Hotel Suggestions – If you prefer other accommodations, we can provide a list of nearby hotels to suit your needs and budget.

Feel free to go through hotel booking platforms on the internet to find the most cost-effective for you.

Yes, we provide assistance by issuing a Letter of Invitation stating that you are confirmed to attend our training.

We offer multiple international training venues, which can be accessed via the following link: https://energytraining.ae/training-locations
 
Our training courses are conducted at partnered hotels located within the specified training areas. Please note that venue assignments may vary based on availability. For the most current information, do not hesitate to contact us at [email protected].

We value transparency and are happy to provide our instructor’s profiles upon request. If you would like to learn more about our instructor’s’ qualifications, expertise, and experiences, please email us at [email protected].

Yes, we do. We provide tailored training courses designed to meet the specific requirement of larger group of individuals. These customized training courses can be conducted both classroom and online formats, allowing you the flexibility to choose you preferred dates and duration.

Please contact us at [email protected] to discuss your group’s training needs, and we’ll work with you to create a personalized training course that aligns with your objectives.

We offer two main training formats to cater to different preferences and needs: 

  • Classroom Training Delivery – Our traditional classroom-based training courses provide a face-to-face learning experience with subject matter experts. You’ll benefit form in-person interactions, hands-on exercises, and a structured classroom environment.
  • Online Training Delivery – We also offer convenient live/online training courses that you can access from anywhere with a stable internet connection. These courses provided flexibility and allow you to learn anywhere, making them suitable for busy schedules or remote learning.
Upon successful completion of the training course, you will receive The Energy Training Centre Certificate of Completion with corresponding learning hours.

Certainly, we do provide corporate rates tailored for organizations seeking to enrol multiple employees in our training programs. To facilitate this, we encourage you to make a formal request via email addressed to [email protected]. We’ll be delighted to discuss and offer a suitable arrangement for your corporate needs.

Yes, special discounts are available upon request if you have more than one registrant for a course. For further information please email us at [email protected]

Classroom
  • Tuition fee for a 5-day training course
  • Provision of a world-class subject matter expert to deliver this training
  • Meeting at a hotel venue corresponding to your chosen session
  • Welcome food and drinks, AM / PM snack, and Lunch
  • Digital course materials (e-Tablet)
  • Course completion certificates
  • Designing and administration of Pre-& Post Course Assessments
  • Preparation of participant’s Performance and Appraisal Report, if required
  • Issuance of Letter of Invitation for delegates needed visa processing, if required
Online
  • Tuition fee for a 5-day online training course
  • Provision of a world-class subject matter expert to deliver this training through live/virtual delivery
  • An electronic copy of the training manual and relevant hand-outs
  • Issuance of The Energy Training Centre e-Certificate of Completion
  • Administration of Pre-& Post Workshop Assessments
  • Link access of online platform acceptable to both parties

We offer two convenient payment options:

  • Bank Transfer – You can make payment via bank transfer. Once your registration is confirmed, you will receive an invoice with the banking details for the transfer. We would require you to supply a swift copy for us to confirm receipt of funds.
  • Payment Link – Alternatively, we provide a secure payment link that you can use to complete your payment after your registration has been confirmed.

Yes, we do allow registration transfers in the event that you are unable to attend the training course. To initiate a transfer, please send us an official email requesting the change. We’ll guide you through the transfer process and ensure a smooth transition of your registration to another eligible participant.

Upon receiving your registration details, either via email at [email protected] or through our online registration form, we will send you the following by email within 24-48 hours of registration.

  • Joining Instructions
  • Invoice/receipt (where appropriate)

 

There are two convenient options to register for a training course:

  • Online Registration Form – Register for your desired training course by completing the online registration form available on our website. Simple click on the registration button or select your preferred dates and provide the requested information.
  • Email Registration – You can email us your intention to register at [email protected]. Our team will guide you through the registration process and provide assistance you may need.

Our training course sessions are scheduled and posted on our website for your convenience. However, we understand that there may be specific requirement for your group. If you have a preferred venue and specific training dates in mind, please feel free to propose them to us by clicking on the button “Propose you preferred location & date” of your preferred training course.

Our course timings slightly vary between the cities we offer our training courses. Please let us know of your preferred course and session (dates/venue) through email at [email protected]. Alternatively, you may call/WhatsApp us at +971 50 746 0956.

We understand that time zones may be different between our Senior Consultants and our delegates. Our standard online course timings (11:00 AM to 4:00 PM, GMT+4 – Dubai, UAE) may be adjusted upon confirming the programme. Our team shall communicate between the confirmed registered delegates and suggest a suitable course timing for all.

Our standard course duration for our classroom programmes is 6 hours per day while our online session is 5 hours per day.

Our training programmes are designed to be concise yet comprehensive, focusing on professional development. The duration varies based on the specific course content and objectives – we normally offer programmes between 5 – 10 days. However, our emphasis lies in delivering interactive and engaging sessions that prioritize depth of learning within a condensed timeframe. This approach ensures participants acquire substantial knowledge and skills efficiently.

We have been assessed by TUV Rheinland Middle East FZE and comply with Quality Management System standards – ISO 9001:2015 and ISO 29993:2017, ensuring a commitment to quality and excellence in our operations and services.

Our training courses span across diverse industries, encompassing sectors such as but not limited to:

  • Power & Utilities
  • Oil & Gas
  • Financial Institutions
  • Government and Regulatory bodies
  • Manufacturing & Production Industry

Our commitment lies in continuously refining and expanding our training course offerings to align with evolving industry landscapes. We encourage individuals to explore our website or engage with our dedicated support team for the latest information on available courses, ensuring access to the most pertinent and current educational resources.

Yes, The Energy Training Centre is certified and recognized by several prominent industry standards. Specifically, it holds certifications from ILM, Continuing Professional Development (CPD), and the Project Management Institute (PMI).

  • ILM (ID# 002398B) – This certification indicates that our training programmes meet high standards for leadership and management development, ensuring that they are designed to enhance participants’ skills in these critical areas.

  • Continuing Professional Development (CPD) – Our recognition by CPD reflects our commitment to providing educational opportunities that support ongoing professional growth and skill enhancement. This accreditation ensures that our training courses are relevant and effective for professionals seeking to advance their careers.

  • Project Management Institute (PMI) – Being recognized by PMI signifies that our training programmes align with industry best practices in project management. This certification assures participants that our offerings are in line with the standards required for effective project management and are valuable for those pursuing or maintaining PMI credentials.

These certifications underscore our dedication to providing high-quality, industry-relevant training that fosters professional growth and meets established standards. Additionally, we are actively pursuing further certifications and affiliations to enhance our offerings and ensure we remain at the forefront of industry best practices.

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