This Energy training course will cover essential activities related to the operation, control, maintenance, and troubleshooting of gas compressors, all of which are critical for ensuring efficient and safe plant operations.
Designed for engineers, technicians, and operators, this course will introduce effective compressor condition monitoring techniques, a key approach to preventing failures. The training course will also explore vibration measurements and maintenance strategies such as preventive, predictive, and corrective maintenance. Managing compressor vibration is crucial for extending the life of components like bearings and seals, thereby enhancing compressor reliability and safety. The Maintenance of Gas Compressors training course will offer best practices for maintenance activities, including overhauling and repair, and provide strategies for problem-solving and troubleshooting. Additionally, methods to prolong the lifespan of compressor equipment will be explored.
The Maintenance of Gas Compressors training course will cover:
- Best practices in preventive, predictive, and corrective maintenance
- Root cause analysis for compressor vibration issues
- Guidelines for assessing bearing deterioration levels
- Safe operation of compressors and drive systems
- Techniques for effective troubleshooting and problem-solving
By the conclusion of this Maintenance of Gas Compressors training course, participants will be able to:
- Apply the appropriate preventive and predictive maintenance techniques
- Utilize condition monitoring components effectively
- Analyze and interpret compressor vibration data
- Gain a deeper understanding of bearing failures
- Employ methodologies for efficient problem-solving and troubleshooting
This Energy training course will be conducted along workshop principles, which will combine lectures with active delegate participation including problem solving and discussions. Several practical examples will be presented, and the focus will be on technical principles and clear technical reasoning.
Workshops will include case studies and will be presented with explanation on operational and maintenance problem solving methodology. Various examples from real-life technical practice will be included and combined with video animations to help gain the confidence in making right decision regarding efficient preventive and predictive maintenance and long operational life.
Day One
- Overview of Operational Characteristics of Process Gas Compressors
- Monitoring of Compressor Operation and Performance Parameters
- Typical Problems in Operation of Centrifugal and Axial Compressors
- Methods for Surge Prevention
- Typical Problems in Operation of Screw Compressors
- Compressors Control Systems and Instrumentation
- Workshop: Problem Solutions
Day Two
- Compressor Protection and Safety System
- Compressor Condition Monitoring System
- Vibration Monitoring and Control Measurements
- Vibration Root Cause Analysis
- Bearing Failures and Lubricant Oil Analysis
- Mechanical Seal and Dry Seal Maintenance
- Workshop: Problem Solutions
Day Three
- Preventive, Predictive and Corrective Maintenance: Scope & Procedure
- Inspection of Most Critical Parts
- Leak Control and Prevention
- Problem Detection and Diagnostics: Root Cause Analysis
- Troubleshooting Procedures in Normal and Abnormal Conditions
- Overhaul and Repair Options
- Conclusions and Summary