Search
5-Day Training Course

Process Measurement, Instrumentation & Process Control

Principles & Best Practices

Course Overview

In an industrial situation where it is required to measure and control some aspect of a process, it is often the application of the knowledge and the ingenuity of the Engineer or Technician which is relied upon to solve the measurement and control problem. Therefore, a fundamental understanding of the principle of operation of a range of sensors / transducers and instrumentation techniques applicable in an industrial situation combined with an understanding and knowledge of Process control techniques and tuning methods equips the Engineer or Technician with the necessary skills and makes them invaluable in their workplace.

Delegates will investigate the operating principles and concepts of instrumentation and measurement systems and will acquire the knowledge relating to the characteristics and properties of the variables being measured.

Moreover, the delegate will gain an understanding of the Process Control Systems and methods used in a modern industrial system.

This is a hands-on, practical Process Measurement, Instrumentation & Process Control training course and where applicable, theoretical studies will be supplemented with practical activities where the delegate will have the opportunity to design, develop, build, test and evaluate their own instrumentation systems within the seminar room.

Some of the main topics covered include:

  • Introduction to the principles and fundamentals of Process Measurement and Instrumentation systems and Process variables. Symbols and units used and sample calculations
  • Principles of operation of Sensors and Transducers used for:
    • Temperature Measurement
    • Strain Measurement
    • Pressure Measurement
    • Flow Measurement
    • Level Measurement
  • Ultrasonic techniques for non-invasive process measurement
  • Principles of Process Control and study of the main Control strategies used, leading to an explanation of the 3-term PID controller
  • Explanation of a method used to ‘tune’ a 3-term PID controller
  • Practical activities to design, build, calibrate and signal condition a typical sensor application

Course Objectives

The main objectives of Energy Training Centre training course are:

  • To give an understanding of the principles of operation of a range of sensors and transducers
  • By using a hands-on approach, enable the delegate to investigate the operation of an instrumentation system through designing, building and testing typical sensor combined with appropriate signal conditioning circuits
  • To allow the delegate to become familiar and confident with a range of measurement techniques
  • To understand the concepts of Process Control and acquire the knowledge relating to the characteristics and properties of a process variable being measured
  • To become familiar and knowledgeable with PID control and develop the ability to ‘tune’ a process control system using PID control
  • To have the confidence and knowledge to apply the above techniques and principles to solve an unfamiliar and bespoke measurement situation in the workplace

Training Methodology

This Process Measurement, Instrumentation & Process Control training course is delivered via a series of mixed activities which will at times involve delegate participation. Theoretical content is delivered by informal lecture and discussion and supplemented where appropriate with tutorial sessions using worked examples. An opportunity is given for delegates to perform their own calculations based on sample systems.

An important part of the program is the hands-on aspect. Approximately, a quarter of the total time will be devoted to practical activities. Delegates will acquire the skills to design their own instrumentation system from a given sensor(s) and specification and also, using relevant software, acquire the skills to ‘tune’ a process control system.

Who Should Attend

This Process Measurement, Instrumentation & Process Control training course is suitable for and is designed to attract and be of benefit to a range of people who work in the instrumentation and process plant area. Typically, but not exclusively this training course will be of benefit to:

  • Electronic Engineers and Technicians
  • Chemical Engineers and Technicians
  • Electrical Engineers and Technicians
  • Electronic Design Engineers
  • Instrumentation Technicians
  • Electricians
  • Installation and Maintenance Technicians
  • Instrument and Process Control Technicians
  • Instrument Fitters
  • Maintenance Engineers
  • Mechanical Engineers and Technicians
  • Operations Engineers
  • Process Technicians
  • Production Professionals
  • System Integrators
  • Other Professions (Engineers, Technicians) involved in the Process Industry who require an appreciation and understanding of the techniques used in Process Measurement and Control

Course Curriculum

  • Course Schedule and Layout
  • Introduction to Sensors, Transducers and Instrumentation Systems
  • Examples
  • Terms and Definitions Associated with Instrumentation Systems, including
    • Maximum Error
    • Hysteresis
    • Repeatability
    • Sensitivity
    • Resolution
    • Span
    • Response Time
  • Examples
    • Process Variables
    • Mass Flow
    • Volumetric Flow Rate
    • Pressure
    • Viscosity
    • Turbidity
  • Principle of Strain Measurement – tension, compression, stress, strain, Youngs modulus
  • Principle of Operation, Typical Uses and Installation Considerations
  • Gauge Types – Principle of Operation and Configurations
  • Examples
  • Principles of Pressure Measurement
  • Devices: Principle of Operation - Typical Uses and Installation Considerations of
    • Diaphragms
    • Bellows
    • Capacitive Devices
    • Fibre Optic Pressure Measurement Techniques
  • Principles of Flow Measurement
  • Reynolds Number
  • Devices: Principle of Operation - Typical Uses and Installation Considerations of Invasive Types
    • Coriolis Flowmeter
    • Differential Pressure Type Flowmeters
      • Orifice Plate
      • Venturi Tube
      • Flow Nozzle
      • Dall Flow Tube
  • Devices: Principle of Operation - Application and Installation Considerations of Non-invasive Types
    • Electromagnetic Flowmeters
  • Temperature Scales
  • Devices: Principle of Operation - Typical Uses and Installation Considerations of
    • Resistance Temperature Detectors (RTD’s)
    • Thermistors
    • Thermocouples
    • Radiation Pyrometers
  • Examples
  • Principle of Single Point and Continuous Level Measurement Techniques
  • Direct and Indirect Level Measurement Techniques
  • Devices: Principle of Operation - Typical Uses and Installation Considerations of
    • Ultrasonic Techniques
    • Capacitive Techniques
    • Pressure Techniques
  • Principles and Applications of Ultrasonic Techniques for Non-invasive Measurement
  • Doppler Shift and Transit Techniques
  • Devices: Principle of Operation - Typical Uses and Installation Considerations of Non-invasive Flow Measurement
  • Ultrasonic Flowmeters
  • Control Strategies
  • Block Diagram Representation
  • Control Components
  • Servomechanisms and Regulators
  • Open and Closed Loop Systems
  • Transfer Functions
  • Negative Feedback (NFB)
    • 1st and 2nd Order Systems
  • Examples: Transfer Functions and Closed Loop Systems
  • ON / OFF Control
    • Two Step Control Action
  • Proportional Control
  • Proportional Band vs. Proportional Gain
  • Proportional Offset
  • Reset
  • Integral Action
  • Integral Windup
  • Derivative Action
  • PID Control
  • Empirical Methods of Setting Controllers
  • Open Loop Reaction Curve Method (Ziegler-Nichols)
  • Default and Typical Settings
  • Closed Loop Continuous Cycling Method (Ziegler-Nichols)
  • Fine Tuning

Certificates Awarded

Certificate of Completion

After successfully completing this training course, participants will be awarded The Energy Training Centre Certificate of Completion — a respected validation of their dedication to continuous learning and professional excellence. This certificate signifies that participants have gained the essential knowledge and skills required to make a measurable impact in their field.

Upcoming Sessions
Live Virtual Session
Dubai, UAE
London, UK
Dubai, UAE
Abu Dhabi, UAE
London, UK
Dubai, UAE
London, UK
Dubai, UAE
Live Virtual Session
London, UK

Related Courses

Frequently Asked Questions

Our training courses are conducted at partnered hotels located within the specified training areas. Please note that venue assignments may vary based on availability. For the most current information, do not hesitate to contact us at [email protected].

Yes, we do. We provide tailored training courses designed to meet the specific requirement of larger group of individuals. These customized training courses can be conducted both classroom and online formats, allowing you the flexibility to choose you preferred dates and duration.

Please contact us at [email protected] to discuss your group’s training needs, and we’ll work with you to create a personalized training course that aligns with your objectives.

Upon successful completion of the training course, you will receive The Energy Training Centre Certificate of Completion with corresponding learning hours.

Yes, special discounts are available upon request if you have more than one registrant for a course. For further information please email us at [email protected]

We offer two convenient payment options:

  • Bank Transfer – You can make payment via bank transfer. Once your registration is confirmed, you will receive an invoice with the banking details for the transfer. We would require you to supply a swift copy for us to confirm receipt of funds.
  • Payment Link – Alternatively, we provide a secure payment link that you can use to complete your payment after your registration has been confirmed.

Upon receiving your registration details, either via email at [email protected] or through our online registration form, we will send you the following by email within 24-48 hours of registration.

  • Joining Instructions
  • Invoice/receipt (where appropriate)

There are two convenient options to register for a training course:

  • Online Registration Form – Register for your desired training course by completing the online registration form available on our website. Simple click on the registration button or select your preferred dates and provide the requested information.
  • Email Registration – You can email us your intention to register at [email protected]. Our team will guide you through the registration process and provide assistance you may need.

We understand that time zones may be different between our Senior Consultants and our delegates. Our standard online course timings (11:00 AM to 4:00 PM, GMT+4 – Dubai, UAE) may be adjusted upon confirming the programme. Our team shall communicate between the confirmed registered delegates and suggest a suitable course timing for all.

Our standard course duration for our classroom programmes is 6 hours per day while our online session is 5 hours per day.

Our training courses span across diverse industries, encompassing sectors such as but not limited to:

  • Power & Utilities
  • Oil & Gas
  • Financial Institutions
  • Government and Regulatory bodies
  • Manufacturing & Production Industry

Our commitment lies in continuously refining and expanding our training course offerings to align with evolving industry landscapes. We encourage individuals to explore our website or engage with our dedicated support team for the latest information on available courses, ensuring access to the most pertinent and current educational resources.

Yes, The Energy Training Centre is certified and recognized by several prominent industry standards. Specifically, it holds certifications from ILM, Continuing Professional Development (CPD), and the Project Management Institute (PMI).

  • ILM (ID# 002398B) – This certification indicates that our training programmes meet high standards for leadership and management development, ensuring that they are designed to enhance participants’ skills in these critical areas.
  • Continuing Professional Development (CPD) – Our recognition by CPD reflects our commitment to providing educational opportunities that support ongoing professional growth and skill enhancement. This accreditation ensures that our training courses are relevant and effective for professionals seeking to advance their careers.
  • Project Management Institute (PMI) – Being recognized by PMI signifies that our training programmes align with industry best practices in project management. This certification assures participants that our offerings are in line with the standards required for effective project management and are valuable for those pursuing or maintaining PMI credentials.

These certifications underscore our dedication to providing high-quality, industry-relevant training that fosters professional growth and meets established standards. Additionally, we are actively pursuing further certifications and affiliations to enhance our offerings and ensure we remain at the forefront of industry best practices.

About Energy Training Centre

Energy Training Centre is a leading provider of professional development programs for the energy and public sectors. With over 15 years of experience, we have trained more than 50,000 professionals across the Middle East and beyond.

Our expert-led courses are designed to meet the evolving needs of modern organizations, combining theoretical knowledge with practical applications that deliver immediate value to your career and organization.

50K+
Professionals Trained
15+
Years of Experience
About Energy Training Centre

Our Collaborations

We partner with leading institutions to deliver world-class training programs

What Our Delegates Say

Real feedback from professionals who completed this course

View All

Ready to Advance Your Career?

Your growth starts here. Discover the complete portfolio of industry-leading training courses that can help you achieve your career goals.

View Course Finder
Search