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5-Day Training Course

Refinery Shutdown & Turnaround

Course Overview

Refineries extreme safety and continuous operation constriction requirements demand properly designed and executed shutdowns together with increase in efficiency with the use of latest technologies place massive importance on properly designed and executed shutdown and turnaround.

This Refinery Shutdown and Turnaround training course introduces the methodologies to plan execute major overhaul and upgrading in the most efficient and cost effective way of the highly complex refinery structure.

This training course emphasizes the optimization of the shutdown work structure so assets remain reliable and efficient with minimization of the required shutdowns though out the life cycle of the Refinery.

This Energy Training Centre training course will highlight:

  • Use of API 571 for work identification for static equipment and other international codes for dynamic equipment
  • Sizing work requirements using API 579
  • Creation of the appropriate Work structures to avoid repletion and minimize personnel engagement
  • Use Gantt charts to monitor execution and keep in time
  • Use of CPM PERT techniques for scheduling
  • Use failure mathematics to safeguard risk on planning activities
  • Assess turnaround with the appropriate efficiency testing and indicators

Course Objectives

At the end of this Refinery Shutdown & Turnaround training course, you will learn to:

  • Understand the Failure mechanisms of Refinery applying API 571
  • Size the necessary work for Assets life maximization using API 579
  • Apply the correct type of turnaround for each asset
  • Schedule work activities
  • Control time, budget and scope during shutdown
  • Assess performance of Turnaround

Training Methodology

This Refinery Shutdown and Turnaround training course is delivered by means of a combination of instructor-led topic areas and class discussions. This training course is further enhanced by the use of case studies, examples and practical exercises that are pre-loaded onto a laptop for each delegate. The templates, case studies, examples and exercises are subsequently available to each delegate after the training course as a reference for further study, research or practice. This ensures a high level of knowledge and skill retention.

Who Should Attend

It is highly recommended that refinery maintenance, reliability, engineering and technical support staff including leadership and management to attend this Refinery Shutdown & Turnaround training course. Also, including:

  • Planners
  • Supervisors
  • Engineers
  • Reliability Engineers
  • Maintenance Team Leaders and Managers
  • Operations Team Leaders and Managers

Course Curriculum

  • Definitions of Shutdown and Turnaround
  • Material Failure and Degradation in Refinery using API 579
  • Refinery Structure and Units Sensitivity to Failure
  • Failure Rate Mathematics the Basis of Reliability Center Maintenance
  • Shutdown and the Life Cycle of Refineries
  • Refinery Work Order System (WO) Input for Planning
  • Size of Work using API 579 and Create Work Breakdown Structure (WBS)
  • Creating the Most Appropriate Organization Structure to Run the Shutdown
  • Spare Parts and Materials required for the Shutdown
  • Personnel Internal or Subcontractors required for Shutdown
  • Work Sequencing Optimization
  • Material – Personnel - Contractors Constraints
  • Fitting the Optimum Number of Shutdowns in the Life Cycle of Plants
  • Utilization of Timing Techniques (CPM-PERT)
  • Gantt Charts for Keeping in Time
  • S - curve usage for Budget Monitoring
  • Financial Reserves for Uncertainties
  • ISO/API Standards for Work Handover
  • Asset Turnaround Performance Indicators
  • Shutdown Workload Performance Indicators
  • Shutdown Planning Performance Indicators
  • Turnaround Effectiveness and Cost Performance Indicators
  • Shutdown and Turnaround Data Archiving and Future Recommendations

Certificates Awarded

Certificate of Completion

After successfully completing this training course, participants will be awarded The Energy Training Centre Certificate of Completion — a respected validation of their dedication to continuous learning and professional excellence. This certificate signifies that participants have gained the essential knowledge and skills required to make a measurable impact in their field.

Upcoming Sessions
London, UK
London, UK
London, UK
Houston, USA
London, UK
Dubai, UAE
Live Virtual Session
London, UK

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Frequently Asked Questions

Our training courses are conducted at partnered hotels located within the specified training areas. Please note that venue assignments may vary based on availability. For the most current information, do not hesitate to contact us at [email protected].

Yes, we do. We provide tailored training courses designed to meet the specific requirement of larger group of individuals. These customized training courses can be conducted both classroom and online formats, allowing you the flexibility to choose you preferred dates and duration.

Please contact us at [email protected] to discuss your group’s training needs, and we’ll work with you to create a personalized training course that aligns with your objectives.

Upon successful completion of the training course, you will receive The Energy Training Centre Certificate of Completion with corresponding learning hours.

Yes, special discounts are available upon request if you have more than one registrant for a course. For further information please email us at [email protected]

We offer two convenient payment options:

  • Bank Transfer – You can make payment via bank transfer. Once your registration is confirmed, you will receive an invoice with the banking details for the transfer. We would require you to supply a swift copy for us to confirm receipt of funds.
  • Payment Link – Alternatively, we provide a secure payment link that you can use to complete your payment after your registration has been confirmed.

Upon receiving your registration details, either via email at [email protected] or through our online registration form, we will send you the following by email within 24-48 hours of registration.

  • Joining Instructions
  • Invoice/receipt (where appropriate)

There are two convenient options to register for a training course:

  • Online Registration Form – Register for your desired training course by completing the online registration form available on our website. Simple click on the registration button or select your preferred dates and provide the requested information.
  • Email Registration – You can email us your intention to register at [email protected]. Our team will guide you through the registration process and provide assistance you may need.

We understand that time zones may be different between our Senior Consultants and our delegates. Our standard online course timings (11:00 AM to 4:00 PM, GMT+4 – Dubai, UAE) may be adjusted upon confirming the programme. Our team shall communicate between the confirmed registered delegates and suggest a suitable course timing for all.

Our standard course duration for our classroom programmes is 6 hours per day while our online session is 5 hours per day.

Our training courses span across diverse industries, encompassing sectors such as but not limited to:

  • Power & Utilities
  • Oil & Gas
  • Financial Institutions
  • Government and Regulatory bodies
  • Manufacturing & Production Industry

Our commitment lies in continuously refining and expanding our training course offerings to align with evolving industry landscapes. We encourage individuals to explore our website or engage with our dedicated support team for the latest information on available courses, ensuring access to the most pertinent and current educational resources.

Yes, The Energy Training Centre is certified and recognized by several prominent industry standards. Specifically, it holds certifications from ILM, Continuing Professional Development (CPD), and the Project Management Institute (PMI).

  • ILM (ID# 002398B) – This certification indicates that our training programmes meet high standards for leadership and management development, ensuring that they are designed to enhance participants’ skills in these critical areas.
  • Continuing Professional Development (CPD) – Our recognition by CPD reflects our commitment to providing educational opportunities that support ongoing professional growth and skill enhancement. This accreditation ensures that our training courses are relevant and effective for professionals seeking to advance their careers.
  • Project Management Institute (PMI) – Being recognized by PMI signifies that our training programmes align with industry best practices in project management. This certification assures participants that our offerings are in line with the standards required for effective project management and are valuable for those pursuing or maintaining PMI credentials.

These certifications underscore our dedication to providing high-quality, industry-relevant training that fosters professional growth and meets established standards. Additionally, we are actively pursuing further certifications and affiliations to enhance our offerings and ensure we remain at the forefront of industry best practices.

About Energy Training Centre

Energy Training Centre is a leading provider of professional development programs for the energy and public sectors. With over 15 years of experience, we have trained more than 50,000 professionals across the Middle East and beyond.

Our expert-led courses are designed to meet the evolving needs of modern organizations, combining theoretical knowledge with practical applications that deliver immediate value to your career and organization.

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